Sounds like a good plan to me! Good luck with it and best wishes. Al --- Jeff Dayman <jeffdayman@xxxxxxxxxxxx> wrote: > Hi Al, > > I only carve out what I have to, and have left the > rest of the material > undisturbed. For example, on the roller cylinders I > don't plan to relieve > the area shown cored under the flanges and around > the drain cock pads. If at > some point I wanted to do so, I'd do it freehand > with a die grinder to make > the appearance of a cast surface. > > I'm going to lag the cylinders anyway, so it doesn't > matter what's under the > sheetmetal lagging, cored casting or not. > > As to the valve faces, small slot drills make short > work of them. Port > drilling is the same as for castings. > > One technique I plan to use for the roller cylinders > to get the outer wall > plan view profile correct is to bore the blank and > mount it on a mandrel. I > will then put this mandrel between a set of > temporary centres horizontally > on a mill table fixture, with lockscrews to hold it > in a given position for > each pass. At one end I will mount a sheetmetal > template of the correct > profile. I'll then mill back and forth, rotating the > blank, mandrel and > template assembly after each pass, until the > cylinder emerges. > > Hope it works out. > > Best regards, Jeff Dayman > > > ----- Original Message ----- > From: "Allen Messer" <al_messer@xxxxxxxxx> > To: <modeleng@xxxxxxxxxxxxx> > Sent: Tuesday, December 14, 2004 8:25 AM > Subject: [modeleng] Re: Stuart Triple Expansion > Engine > > > > Jeff, do you carve your cylinders, flanges and > all, > > out of the solid like Wilfried did the cylinders > for > > his "Two Times Engine? If you do not, how do you > > fabricate the flanges and valve faces? I have the > > same problem in affording to feed my hobby! > > > > Al Messer > > > > --- Jeff Dayman <jeffdayman@xxxxxxxxxxxx> wrote: > > > > > Hi Lee, > > > > > > Personally I gave up on castings a while ago due > to > > > the cost. I don't doubt > > > they are expensive to make and there's a limited > > > market for them, but I sure > > > can't afford them. Here in Canada I was recently > > > quoted $195 each for a > > > Stuart V10 cylinder kit (yes, just the cylinder > > > kit!) > > > > > > ($1.00 CDN roughly .45 UKP) > > > > > > So, I've switched to fabricating everything. For > the > > > steam roller cylinders > > > (and a few more models in time) I bought a big > bar > > > of Meehanite cast iron, 2 > > > 3/4" diameter x 18" for $10 at my local metal > > > supermarket. The stuff > > > machines absolutely beautifully and being > Meehanite > > > is very uniform in > > > grain. No sand to deal with either, as it's > > > continuous cast bar. > > > > > > By fabricating, there is one less obvious > benefit. > > > When using an expensive > > > casting, I tiptoe around and be ultra careful > > > measuring and machining for > > > fear of ruining it. This takes time and could be > all > > > for nought if there's a > > > blow hole or other defect, or I make a mistake. > The > > > whole time I'm working > > > with it there's a kind of dread, which is not > fun. > > > > > > With fabrication, a bit of relatively > inexpensive > > > raw stock is all that's at > > > stake and it could be replaced quickly and > cheaply > > > if disaster struck. > > > Because I'm aware of this, the work seems to go > > > faster and I get more done. > > > > > > Good luck, Jeff Dayman Waterloo Ontario Canada > > > > > > > > > > > > ----- Original Message ----- > > > From: "Lee Grant" <leegrant@xxxxxxxxxx> > > > To: <modeleng@xxxxxxxxxxxxx> > > > Sent: Tuesday, December 14, 2004 5:36 AM > > > Subject: [modeleng] Re: Stuart Triple Expansion > > > Engine > > > > > > > > > > A correction > > > > In my last Email I said that the Bolton > casting > > > set was $645.00 I have > > > just > > > > checked Ernie Winter's Site they are now > $1069.60 > > > That's put that project > > > on > > > > the back burner for a few more years. > > > > > > > > Lee > > > > > > > > MODEL ENGINEERING DISCUSSION LIST. > > > > > > > > To UNSUBSCRIBE from this list, send a blank > email > > > to, > > > > modeleng-request@xxxxxxxxxxxxx with the word > > > "unsubscribe" in the subject > > > line. > > > > > > MODEL ENGINEERING DISCUSSION LIST. > > > > > > To UNSUBSCRIBE from this list, send a blank > email > > > to, > > > modeleng-request@xxxxxxxxxxxxx with the word > > > "unsubscribe" in the subject line. > > > > > > > > > > > > > __________________________________ > > Do you Yahoo!? > > All your favorites on one personal page - Try My > Yahoo! > > http://my.yahoo.com > > MODEL ENGINEERING DISCUSSION LIST. > > > > To UNSUBSCRIBE from this list, send a blank email > to, > > modeleng-request@xxxxxxxxxxxxx with the word > "unsubscribe" in the subject > line. > > MODEL ENGINEERING DISCUSSION LIST. > > To UNSUBSCRIBE from this list, send a blank email > to, > modeleng-request@xxxxxxxxxxxxx with the word > "unsubscribe" in the subject line. > __________________________________ Do you Yahoo!? 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