This message was posted by The Embroidery Authority on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/cgi-bin/ultimatebb.cgi?/topic/1/964/2.html#000020 Dan, I guess you can go by your "formula". If that works for you, then more power to ya'. Personally, I can think of two ways to determine the maximum sewing height on a particular cap... 1) Hoop the cap, place on machine, then hit the trace function. If the cap looks like the underside is getting hit by the leading edge of the needleplate during it's tracing, then you are sewing a design that is too tall. The cap should be able to all the way around the perimeter of the design with the cap sliding smoothly across the needleplate. OR..... You can do the more popular choice... 2) Always make sure your cap designs don't exceed 2" in height. This way you know it really won't matter what style cap you'll choose to sew because you will know in advance that the design should fit. If you choose to make it a little larger (say 2.25") because you believe it will fit the cap you're working with, then let that be your choice and not the customer's. Besides, if you go any larger than this, personally, I think the design is going to look a little silly on the front of a cap because it will look too large. Again, my personal opinion and each cap/design combo will vary. Most popular caps today don't have the high profile front (like in the old days) so the real estate you'll have to sew on will be limited. Ed =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================