Maybe Melco should hire you to do a few one day seminars a year :) :-----Original Message----- :From: amayausers-bounce@xxxxxxxxxxxxx :[mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of Linen Barn :Sent: Thursday, March 24, 2005 12:55 PM :To: amayausers@xxxxxxxxxxxxx :Subject: [amayausers] Re: Needle Breaks : :Speaking of wings, they are the first thing to come off every :time I get a new machine. My caps sew way better without the :wings. I sew around 2500 - 3000 caps a month. Not sure if :removing the wings effects the warranty but all of my machines :are out of warranty. I am by no means saying you should do :this or it works for everyone but I tried this for the first :time when my :4 head wouldn't sew caps well about 5 years ago and have not :used the wings since. : :Aaron Sargent :The Linen Barn :linen@xxxxxxxxxxx :Medford, Oregon :----- Original Message ----- :From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> :To: <amayausers@xxxxxxxxxxxxx> :Sent: Thursday, March 24, 2005 8:50 AM :Subject: [amayausers] Re: Needle Breaks : : :> Herb, :> I think your .02 sounds good to me. What are these wings :you speak of? :> I will try and stabilize the hat more. I don't think I had the sides :> clipped in assuming the structure of the hat would be enough :to keep it :> from moving. It also was flagging a little up and down. :> :> I have to sew the same design on a unstructured hat and I :don't imagine :> I will have the same problems. :> :> Mike :> :> HK Acree wrote: :> :> >Mike, :> >My first thought on this is that your wings may need :adjusting. It sounds :> >like as the cap is sewing you are beginning to pull the :fabric and as the :> >needle penetrates it is also being pulled causing it to :strike the plate. :I :> >sewed some Flex Fits a while back and swore them off as far :as trying :them :> >again any time soon. They are way to stretchy for my :liking. Hooping was :a :> >pain and my quality was junk. Trace your design and watch :closely as it :gets :> >to the area you are having problems with. If you see any :movement in the :> >fabric try to adjust your wings to eliminate it. Also look :to be sure the :> >bill is not contacting the back of the needle carriage. :This will also :cause :> >the fabric to move and cause problems. When I hoop :structured caps I make :it :> >a habit to bend the bill back towards the top a bit before :I hoop it, I :find :> >this lets the cap relax and lay closer to the needle plate, :especially :near :> >the bill of the cap. This may or may not help you to get :the fabric down :> >close to the plate. Go forward in your stitch count to the :place where :you :> >are having problems and check how far the material presses :down before :> >hitting the plate. If it is more than about 1/8 inch it is :too much. (In :my :> >humble opinion). When you hoop it try to find a way to get :this part of :the :> >cap to lay down some more, a little tug here or there? One :thing I would :try :> >would be full backing. My thought here is that as stretchy :as these are, :> >"maybe", if I get the sides stabilized so they wont stretch :around as :much :> >it may keep the front from wiggling as well. I may also be :out of my mind :> >but there's my $.02 worth. :> > :> >Herb :> >Royal Embroidery :> >----- Original Message ----- :> >From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> :> >To: "amayausers list" <amayausers@xxxxxxxxxxxxx> :> >Sent: Thursday, March 24, 2005 7:31 AM :> >Subject: [amayausers] Needle Breaks :> > :> > :> > :> > :> >>I digitized a hat logo that is just text. I'm sewing a Flex Fit :> >>Structured hat with 75/11 sharp needles. :> >>The stitch length is about 1/4" along the top of the hat :(text is 2" :> >>tall and hooped as close to the bottom as possible). :> >>I keep getting needle breaks on the top of the design. :Raised needle :> >>plate is in and pressure foot is adjusted 2.5 clicks from top. No :> >>backing. :> >>Material thickness is 13. I did get a break on the fill :outline under :> >>the text but I suspect the needle was already bent from the longer :> >>stitches on the text. :> >> :> >>I am going to try it on the other machine tonight to see :if I still get :> >>breaks unless anyone can tell if I'm doing something wrong. :> >> :> >>Thanks, :> >>Mike :> >> :> >> :> >> :> >> :> >> :> > :> > :> > :> > :> > :> > :> :> :> : : : : :-- :No virus found in this incoming message. :Checked by AVG Anti-Virus. :Version: 7.0.308 / Virus Database: 266.8.1 - Release Date: 3/23/2005 : : -- No virus found in this outgoing message. Checked by AVG Anti-Virus. Version: 7.0.308 / Virus Database: 266.8.1 - Release Date: 3/23/2005