Speaking of wings, they are the first thing to come off every time I get a new machine. My caps sew way better without the wings. I sew around 2500 - 3000 caps a month. Not sure if removing the wings effects the warranty but all of my machines are out of warranty. I am by no means saying you should do this or it works for everyone but I tried this for the first time when my 4 head wouldn't sew caps well about 5 years ago and have not used the wings since. Aaron Sargent The Linen Barn linen@xxxxxxxxxxx Medford, Oregon ----- Original Message ----- From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> To: <amayausers@xxxxxxxxxxxxx> Sent: Thursday, March 24, 2005 8:50 AM Subject: [amayausers] Re: Needle Breaks > Herb, > I think your .02 sounds good to me. What are these wings you speak of? > I will try and stabilize the hat more. I don't think I had the sides > clipped in assuming the structure of the hat would be enough to keep it > from moving. It also was flagging a little up and down. > > I have to sew the same design on a unstructured hat and I don't imagine > I will have the same problems. > > Mike > > HK Acree wrote: > > >Mike, > >My first thought on this is that your wings may need adjusting. It sounds > >like as the cap is sewing you are beginning to pull the fabric and as the > >needle penetrates it is also being pulled causing it to strike the plate. I > >sewed some Flex Fits a while back and swore them off as far as trying them > >again any time soon. They are way to stretchy for my liking. Hooping was a > >pain and my quality was junk. Trace your design and watch closely as it gets > >to the area you are having problems with. If you see any movement in the > >fabric try to adjust your wings to eliminate it. Also look to be sure the > >bill is not contacting the back of the needle carriage. This will also cause > >the fabric to move and cause problems. When I hoop structured caps I make it > >a habit to bend the bill back towards the top a bit before I hoop it, I find > >this lets the cap relax and lay closer to the needle plate, especially near > >the bill of the cap. This may or may not help you to get the fabric down > >close to the plate. Go forward in your stitch count to the place where you > >are having problems and check how far the material presses down before > >hitting the plate. If it is more than about 1/8 inch it is too much. (In my > >humble opinion). When you hoop it try to find a way to get this part of the > >cap to lay down some more, a little tug here or there? One thing I would try > >would be full backing. My thought here is that as stretchy as these are, > >"maybe", if I get the sides stabilized so they wont stretch around as much > >it may keep the front from wiggling as well. I may also be out of my mind > >but there's my $.02 worth. > > > >Herb > >Royal Embroidery > >----- Original Message ----- > >From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> > >To: "amayausers list" <amayausers@xxxxxxxxxxxxx> > >Sent: Thursday, March 24, 2005 7:31 AM > >Subject: [amayausers] Needle Breaks > > > > > > > > > >>I digitized a hat logo that is just text. I'm sewing a Flex Fit > >>Structured hat with 75/11 sharp needles. > >>The stitch length is about 1/4" along the top of the hat (text is 2" > >>tall and hooped as close to the bottom as possible). > >>I keep getting needle breaks on the top of the design. Raised needle > >>plate is in and pressure foot is adjusted 2.5 clicks from top. No > >>backing. > >>Material thickness is 13. I did get a break on the fill outline under > >>the text but I suspect the needle was already bent from the longer > >>stitches on the text. > >> > >>I am going to try it on the other machine tonight to see if I still get > >>breaks unless anyone can tell if I'm doing something wrong. > >> > >>Thanks, > >>Mike > >> > >> > >> > >> > >> > > > > > > > > > > > > > > >