Thanks Rod, I am not getting the needle breaks on my other machine with the same hat and design. Something must be off and I suspect the presser foot. I will try to bend it very carefully....if it breaks I can send my work to you to do? Mike Rod or Sharon wrote: >Mike , >Yes, the presser foot being out of alignment can cause some grief in >thread/needle breaking . When sewing a design low and close to the bill of >the cap ( some caps ), the presser foot will slide down the seam on the down >stroke and contact the backside of the needle. This would be a surefire >needle break situation. If the cap is sloped enough, continued sewing can >evenually or immediately cause the presser foot to become deformed. > >You can carefully apply pressure and bend the presser foot so that it not >only is centered but has adequate clearance to the back of the needle, did I >mention to do this carefully?? Apply just enough pressure to get the job >done and no more. > >Rod Springer >Melco Trained Tech > > >----- Original Message ----- >From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> >To: <amayausers@xxxxxxxxxxxxx> >Sent: Thursday, March 24, 2005 11:34 AM >Subject: [amayausers] Re: Needle Breaks > > > > >>Ahhh, wings. I just didn't remember what they were called. They look OK. >>Speaking of presser foots, this one is not lined up exactly with the >>needle, its off to the left. >>I wonder if that would cause needle breaks? >>Mike >> >>HK Acree wrote: >> >> >> >>>Mike, >>>Go to your Amaya Technical Manual. Then go to Wide Angle Cap Frame Issues, >>>once there look at the Cap Supports section. It gives you a good picture >>>of >>>the "wings". If you have the large ones on you may have better luck with >>>the >>>smaller ones or maybe the other way around. Try to get them adjusted so >>>they >>>don't influence the top of the cap by pulling or causing it to stretch. >>> >>>Herb >>>Royal Embroidery >>>----- Original Message ----- >>>From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> >>>To: <amayausers@xxxxxxxxxxxxx> >>>Sent: Thursday, March 24, 2005 8:50 AM >>>Subject: [amayausers] Re: Needle Breaks >>> >>> >>> >>> >>> >>> >>>>Herb, >>>>I think your .02 sounds good to me. What are these wings you speak of? >>>>I will try and stabilize the hat more. I don't think I had the sides >>>>clipped in assuming the structure of the hat would be enough to keep it >>>> >>>> >>>>from moving. It also was flagging a little up and down. >>> >>> >>>>I have to sew the same design on a unstructured hat and I don't imagine >>>>I will have the same problems. >>>> >>>>Mike >>>> >>>>HK Acree wrote: >>>> >>>> >>>> >>>> >>>> >>>>>Mike, >>>>>My first thought on this is that your wings may need adjusting. It >>>>>sounds >>>>>like as the cap is sewing you are beginning to pull the fabric and as >>>>>the >>>>>needle penetrates it is also being pulled causing it to strike the >>>>>plate. >>>>>I >>>>>sewed some Flex Fits a while back and swore them off as far as trying >>>>>them >>>>>again any time soon. They are way to stretchy for my liking. Hooping was >>>>>a >>>>>pain and my quality was junk. Trace your design and watch closely as it >>>>>gets >>>>>to the area you are having problems with. If you see any movement in the >>>>>fabric try to adjust your wings to eliminate it. Also look to be sure >>>>>the >>>>>bill is not contacting the back of the needle carriage. This will also >>>>>cause >>>>>the fabric to move and cause problems. When I hoop structured caps I >>>>>make >>>>>it >>>>>a habit to bend the bill back towards the top a bit before I hoop it, I >>>>>find >>>>>this lets the cap relax and lay closer to the needle plate, especially >>>>>near >>>>>the bill of the cap. This may or may not help you to get the fabric down >>>>>close to the plate. Go forward in your stitch count to the place where >>>>>you >>>>>are having problems and check how far the material presses down before >>>>>hitting the plate. If it is more than about 1/8 inch it is too much. (In >>>>>my >>>>>humble opinion). When you hoop it try to find a way to get this part of >>>>>the >>>>>cap to lay down some more, a little tug here or there? One thing I would >>>>>try >>>>>would be full backing. My thought here is that as stretchy as these are, >>>>>"maybe", if I get the sides stabilized so they wont stretch around as >>>>>much >>>>>it may keep the front from wiggling as well. I may also be out of my >>>>>mind >>>>>but there's my $.02 worth. >>>>> >>>>>Herb >>>>>Royal Embroidery >>>>>----- Original Message ----- >>>>>From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> >>>>>To: "amayausers list" <amayausers@xxxxxxxxxxxxx> >>>>>Sent: Thursday, March 24, 2005 7:31 AM >>>>>Subject: [amayausers] Needle Breaks >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>>>I digitized a hat logo that is just text. I'm sewing a Flex Fit >>>>>>Structured hat with 75/11 sharp needles. >>>>>>The stitch length is about 1/4" along the top of the hat (text is 2" >>>>>>tall and hooped as close to the bottom as possible). >>>>>>I keep getting needle breaks on the top of the design. Raised needle >>>>>>plate is in and pressure foot is adjusted 2.5 clicks from top. No >>>>>>backing. >>>>>>Material thickness is 13. I did get a break on the fill outline under >>>>>>the text but I suspect the needle was already bent from the longer >>>>>>stitches on the text. >>>>>> >>>>>>I am going to try it on the other machine tonight to see if I still get >>>>>>breaks unless anyone can tell if I'm doing something wrong. >>>>>> >>>>>>Thanks, >>>>>>Mike >>>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>>> >>>> >>>> >>>> >>> >>> >>> >>> >>> >>> >> >> >> > > > > > >