Herb, I think your .02 sounds good to me. What are these wings you speak of? I will try and stabilize the hat more. I don't think I had the sides clipped in assuming the structure of the hat would be enough to keep it from moving. It also was flagging a little up and down. I have to sew the same design on a unstructured hat and I don't imagine I will have the same problems. Mike HK Acree wrote: >Mike, >My first thought on this is that your wings may need adjusting. It sounds >like as the cap is sewing you are beginning to pull the fabric and as the >needle penetrates it is also being pulled causing it to strike the plate. I >sewed some Flex Fits a while back and swore them off as far as trying them >again any time soon. They are way to stretchy for my liking. Hooping was a >pain and my quality was junk. Trace your design and watch closely as it gets >to the area you are having problems with. If you see any movement in the >fabric try to adjust your wings to eliminate it. Also look to be sure the >bill is not contacting the back of the needle carriage. This will also cause >the fabric to move and cause problems. When I hoop structured caps I make it >a habit to bend the bill back towards the top a bit before I hoop it, I find >this lets the cap relax and lay closer to the needle plate, especially near >the bill of the cap. This may or may not help you to get the fabric down >close to the plate. Go forward in your stitch count to the place where you >are having problems and check how far the material presses down before >hitting the plate. If it is more than about 1/8 inch it is too much. (In my >humble opinion). When you hoop it try to find a way to get this part of the >cap to lay down some more, a little tug here or there? One thing I would try >would be full backing. My thought here is that as stretchy as these are, >"maybe", if I get the sides stabilized so they wont stretch around as much >it may keep the front from wiggling as well. I may also be out of my mind >but there's my $.02 worth. > >Herb >Royal Embroidery >----- Original Message ----- >From: "Mike Garber" <agraphic2@xxxxxxxxxxxx> >To: "amayausers list" <amayausers@xxxxxxxxxxxxx> >Sent: Thursday, March 24, 2005 7:31 AM >Subject: [amayausers] Needle Breaks > > > > >>I digitized a hat logo that is just text. I'm sewing a Flex Fit >>Structured hat with 75/11 sharp needles. >>The stitch length is about 1/4" along the top of the hat (text is 2" >>tall and hooped as close to the bottom as possible). >>I keep getting needle breaks on the top of the design. Raised needle >>plate is in and pressure foot is adjusted 2.5 clicks from top. No >>backing. >>Material thickness is 13. I did get a break on the fill outline under >>the text but I suspect the needle was already bent from the longer >>stitches on the text. >> >>I am going to try it on the other machine tonight to see if I still get >>breaks unless anyone can tell if I'm doing something wrong. >> >>Thanks, >>Mike >> >> >> >> >> > > > > > >