Bede, Thanks for that. I have an Elidir boiler that has developed a leak on the inner backhead! An absolute nightmare of a place to get to. I can only see it using an inspection mirror through the firehole. I have some "proper" Comsol flux, but I may well try the Bridgit flux from Reeves. Cheers Peter Bede McCormack wrote: > Well I've finally managed to seal up the old Conway boiler thanks to > advice from the list group and want to report back. > > The short version is that, as we know, repairs like this require a > thorough cleaning and opening up of the offending gap, then ample high > temperature fluxing, then closing up the gap as much as possible (shim > or tap the gap closed), then more flux and then very high heat to flow > the comsol (296C, 564F) to a smooth finish over the leak. I used a > scratch rod to help flow the comsol and add more flux while heating. > > Materials used: Comsol high temperature soft solder, and "Bridgit" > burn-resistant soldering flux, both of which I got through Reeves. I > guess the comsol is from Johnson Matthey in the UK > <http://www.jm-metaljoining.com/index.htm>, but the flux is actually > sold by a US company, J.W. Harris in Mason, Ohio, though its actually > made in Mexico... <http://www.jwharris.com/home/> I tried other > fluxes (Oatey), but they blackened before the solder melted and made a > mess. The Bridgit stuff stayed clear throughout the heating and seemed > to have worked fine, it contains Zinc Chloride, so presumably etched > into the metal a bit. > MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.