HI, I would be inclined top make up a shim and solder it in with Comsol. Perhaps a brass screw in through the side just to hold the shim in place whilst you solder The main problem is getting a Flux which is aggressive enough to run in and clean out the slot to ensure that the solder takes. In the old days Reeves used to sell a flux called Fluxall, this stuff would eat any muck in the area but the Manufacturers had to stop making it because of Health and Safety. I think that the best stuff that you could use now is one of the so called self cleaning fast Fluxes as use by Plumbers, One is called Power Flux and comes in a Yellow tub. Plumbers use this flux as it is so active they do not have to clean the pipes up before soldering as it removes oxides from the surface of copper. You can get it in places like B & Q but make sure that you wash it out afterwards as the stuff is so active that it will continue eating at the copper after you have finished. Best of luck Clif ----- Original Message ----- From: "Bede McCormack" <bede@xxxxxxx> To: <modeleng@xxxxxxxxxxxxx> Sent: Wednesday, June 14, 2006 6:23 AM Subject: [modeleng] Re: Solder Qestion > Okay, I've cleaned the debris out of the leak and it looks pretty > dismal- about a .8mm gap approx. 1/2" long. How about if I make up a > 1/2" long copper shim like thing to plug the gap and comsol it in? Too > big a gap? Maybe use a series of bronze screws and then comsol? I'm in > new territory here, any further advice much appreciated. > Cheers, > Bede > > > MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.