[minima] Re: A New Approach

  • From: "Joe Rocci" <joe@xxxxxxxxxx>
  • To: <minima@xxxxxxxxxxxxx>
  • Date: Wed, 10 Dec 2014 12:50:15 -0500

Balanced modulator isn't the only thing limiting more Tx in the Minima. The 
amps don't have the ooomph and the present architecture is very wasteful of DC 
power to get more. It already draws over 50 ma on Rx. And the distortion isn't 
to great on large signals.
  ----- Original Message ----- 
  From: allison 
  To: minima@xxxxxxxxxxxxx 
  Sent: Wednesday, December 10, 2014 12:40 PM
  Subject: [minima] Re: A New Approach


  On 12/10/14, 11:57 AM, Joe Rocci wrote:

    Allison

    Doubly balanced first mixer, with the caveat that the term is somewhat 
meaningless when using bus switches. There is no 'balance' to speak of in with 
respect to the LO signal. It's just 'isolated'. The mixer is a quad switch 
configuration, similar to the FET mixer Ed Oxner developed years ago. Balanced 
transformer coupling on input and output.
  Acknowledged on the LO isolation but from RF to IF is the path of interest 
and 
  double balanced helps there.  


      
    The PD is also a switching architecture with bus switches. It's transformer 
coupled on the IF side and direct, single-ended coupled on the audio side.

  I expected that and it offers a lot of advantages there.


    The higher TX drive level is made possible by the high amplifier output 
capability; eases post-amplifier design with about 10 db less gain requirement 
in the cascade.

  I expect higher output from the balanced mod which helps greatly.
  Lowers the TX gain needs.
   

    Op-amps are some cheap, rail-to-rail, low current, low noise quad I found 
searching Digikey. I'll get that info for you.

  There are a lot of devices available.  I know the 5532 as KK7B has a 
preference for that one
  and I've used it as well.


    In my version, I plan to use a single Si5351 for LO and BFO, but dual 
Si570's could also be made to work for slightly better noise & spur performance 
(also a whole lot more current).

  Yes, but then the BFO is more complex and has a more difficult tuning need.
  The 5351 takes out a lot of pain there.  Also allows for variable offset for 
CW.


    My vision is actually a small, full-featured rig that can be battery 
powered for portable outings.

  ;)  Words I like.  I tend to do a lot of gear that is battery friendly and 
i'm not a fan
  of desktop gear that sucks power (station is solar/battery powered).


    I started to put together the block diagram and schematic for the whole 
gizmo and will post it to my site when available. Meanwhile, I can post 
schematic fragments here. The IF amp is really one of the keys, as are the 
mixer/product detector, which have already been presented here. I can post them 
as attachments on request, one-by-one if you'd like. What I don't want to do is 
create a major schism on the present Minima effort. I think it's really 
important that it gets 'finalized' and a reproducible PCB designed.

  I can be patient as once you start on a more final result you will likely 
catch the occasional
  missing part number.  Its less a distraction then.

  Minima  represents a different set of compromises.  I like it save for the 
lack of band pass 
  filters and the attendant effects.  That's easily solved.  Also I believe the 
balanced mod drive 
  in minima is too low for silicon diodes both for audio and RF. 

  Myself I see the all band RX only as a separate project and much less 
complex.  Since I have 
  filters done I may build that as a fun RX using the 20mhz if.  

  Sounds appealing.

  Allison/KB1GMX

    Joe



    ----- Original Message ----- 
      From: allison 
      To: minima@xxxxxxxxxxxxx 
      Sent: Wednesday, December 10, 2014 11:31 AM
      Subject: [minima] Re: A New Approach


      On 12/10/14, 9:53 AM, Joe Rocci wrote:

        For the last several months, I've been quietly and slowly developing 
the components for a different approach to the Minima. I've written about some 
of the concepts here, but I never really laid out the whole thing. At the risk 
of creating a major fork in this group, I'm going to describe where I'm going. 
If there's serious interest, I'll put all this up on my own web site, along 
with a discussion forum for anyone who wants to follow along.

      Joe,

      I for one am curious.



        Here are the key components:
        1) A high-level front-end mixer based on my Quad FST3257 bus switch 
design. It accepts Si570 or Si5351 drive levels.
      Doubly or singly balanced? 


        2) An IF at 9 mhz, but changeable according to the builder's tastes. 
I'm considering an optional dual xtal filter for SSB/CW, using bus switches for 
filter switching.

      I use 8 or 9mhz most frequently as crystals are cheap and 9mhz is far 
enough from
      most common bands.  Its also high enough that minimal filtering assures 
no trouble 
      with images to at least 6M.


        3) A totally different BiDi amp architecture. This one uses a single 
Hybrid Cascode amplifier with a complimentary NPN-PNP output stage. It easily 
develops 30 dB of gain, up to +10dbm of uncompressed output power, excellent 
input and output match, and about 3.5db noise figure according to LTSpice. It 
only draws about 18 ma. It has well over 70 db of voltage-controlled gain range 
that can be used for TX ALC as well as Rx AGC. This single amp is turned around 
from the Rx direction to the Tx direction with another FST3257 bus switch. It 
works very nicely.
      I've done similar( HYCAS+ and 4066 switches) with excellent results.  Id 
expect the bus switches
      (15 years ago not available) would work very well.  They really beat 
diodes for low power needs.

      I found with the 4066 that there was a little cross talk and I had to 
keep the input and output
      on separate packages and used the excess in parallel for lower Ron (they 
are cheap).

        4) A product detector made with another FST3257. It also accepts 
Si570/Si5351 drive levels.
      Switching type?

        5) Audio amplifier chain that is made with a single package of 
low-noise op-amps. This amplifier chain is used for Tx as well as Rx and is 
turned around with some left-over switches in the product-detector bus switch 
package.
      Sounds like a economical way to go.

        6) Detectors for audio-derived Rx AGC and RF-derived Tx ALC. Both of 
these are optional.
      TX ALC is valuable improvement in TX performance.  Works better than 
compression.
      RX AGC is nice even if it is delayed (hearing protector)

        7) Should be possible to use the Minima control system as a control 
foundation with relatively simple changes

      That alone was what initially attracted me to the design.


        I've done some preliminary bench testing of the whole RX chain (minus 
input filters) and the 10db sensitivity is in the sub-1uv range. In Tx mode, 
it's putting out about 3-5 dbm. There are two easy to make binocular core 
transformers in the mixer (possibly one can be eliminated) and another in the 
product detector. Other than the FST3257 bus switches, everything else is done 
with a few 2N3904's & 2N3906's, a J310 and a pack of quad op-amps. Overall, I 
don't think the parts count is much/any higher than the Minima.

      That sensitivity sounds more like what I'd expect.

      The output power sounds more like that I'd expect.  The Minima I suspect 
suffers from 
      drive to the balanced mod as most of my TX with similar gains do more 
than -16 by 
      about 10dB.

      I presume by opamps something like 5532,  a low noise part.


        This basic Xcvr sub-system can be finished off in several ways:


        1) The input filters, which will be a separate board, can be individual 
switched bandpass filters (my preference) or a pair of low-pass filters as in 
the Minima. Based measurements I'm seeing, I'm pretty sure the LPF approach is 
workable with the 9mhz IF, although the IF can be built for other frequencies. 
In either case, I plan to use more FST3257 switches to select input filters.
      Good plan.  Too many permutations for arrangements and the base board can 
be frozen
      more easily.

        2) AGC/ALC can be left out at the builder's desire.

        I'm calling this design the "BSS-1", standing for "Bus Switch Special". 
I started to draw the schematic in Eagle with the intention of making a PCB. 
Due to my own design tastes, I'm doing the first layout with SMD components. 
This generally results in smaller size and better performance. 

      ;) I like the name and the SMT approach.  


        Although I fully intend to take this to fruition on my own, I sometimes 
get sidelined for long periods of time, so a group effort would keep things 
moving. If there's enough interest, I'll put up the forum I mentioned.

      Where can I see the schematic and notes?

      Allison/KB1GMX


        Joe
        W3JDR



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