Thanks for this information, Jesse. My new 'el cheapo' specifies a .025" thick blade - just about the thickness that you use. Cheers! Hubert ----- Original Message ----- From: "Jesse Livingston" <fernj1@xxxxxxxxxxxxx> To: <modeleng@xxxxxxxxxxxxx> Sent: Monday, January 09, 2006 10:12 PM Subject: [modeleng] Re: bandsaws >I bevel/scarf the ends of my band saw blades till they overlap about 3/32" > (for 1/8" bands) and then use a home made jig to hold everything in place > while I use an ordinary hardware store propane torch to do the actual > silver > soldering. Hardly ever have one of the blades to break in the joint. > > Oh, I use those 1/8" blades for cutting out things from brass or > aluminium. > The saw I have been using for 34 years is a regular Sears woodworking saw > (they still sell them) that I have slowed down as much as possible without > having to put in a jackshaft. The blade speed is too high for ferrous > metals, but works fine in everything else. I haven't had to weld any > blades > for the el cheapo saw that is out in the back shop. I did have trouble > with > those breaking, probably because of the 8" wheels so I have my blades made > from the thinner material that is intended for the little hand held band > saws like electricians and plumbers use. The thin (.022" I think) blade > is > more flexible and usually lasts a long time. I had to adjust the roller > guides closer together, but that only took a minute or two. > > Speaking of roller blade guides, if you adjust them, make sure that you > can > hold the roller and make sure you can slip the blade through them. If the > rollers are tight against a blade, they will stretch the blade and ruin it > in only a few minutes. Been there done that---ruined a new blade too. > > Sadder but wiser in West Tennessee where it is nice and warm today > > MODEL ENGINEERING DISCUSSION LIST. > > To UNSUBSCRIBE from this list, send a blank email to, > modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject > line. > MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.