[AR] Re: SpaceX

  • From: John Schilling <John.Schilling@xxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Sat, 10 Sep 2016 17:51:23 -0700

On 9/10/2016 12:40 PM, Henry Spencer wrote:

On Sat, 10 Sep 2016, John Schilling wrote:
Lesson hopefully learned: Do a sponge count, already. If your techs need to use "rags" on flight hardware, a tray with Exactly N Standard Rags goes inside the cordon, and when you're done a tray with Exactly N Standard Rags (unfolded, so you can see nobody tore off a corner to use in a tight spot) comes out. Counted with an eyewitness.

While checking such things is a good idea -- as witness "sponge count", surgical teams have learned to count things like sponges and retractors before sewing up the patient -- when you start insisting on eyewitnesses and other forms of double-checking, you may be going too far. You can quickly end up with wrenches going for SRB rides because although three signatures said they were all accounted for, nobody actually looked.

Having five proofreaders is *less* effective, not more, than having one. This has been repeatedly verified by experiment. :-)

Be fair, I did say "counted with *an* eyewitness". The buddy system has also been repeatedly verified in practice.

(Better than counting sponges, actually, is to have a sponge tray -- in a contrasting color -- with a pocket for each one. You can tell at a glance whether there's a sponge in every pocket.)
For things that fit in pockets or bins, yes, that's good practice.

Since you raise the subject of pockets: Clean room garments don't have them. That's a feature, not a bug, and a reason to wear them even when you don't really need that level of cleanliness. The instinct to take some little thing that seems out of place and tuck it in a pocket for later disposal is strong but often unconscious. As, among engineers, is the instinct to pull out a pocketknife or multitool to do perform some unexpected task that wasn't supposed to require a tool.

No pockets means having to *think* about why you are doing something that wasn't part of the plan. And explain to your buddy what that piece of cruft is that the sponge-count tray doesn't have a place for.

    John Schilling
    john.schilling@xxxxxxxxxxxxxx
    (661) 718-0955


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