Many thanks for your clearly described method. I will keep this on file for the future. Al Messer --- peter.chadwick@xxxxxxxxxxx wrote: > Al said: > >Peter, you mention "trepanning a hole." Would you > enlarge upon that proceedure for the sake of those > of > us who are scared to death to try it?< > > I use what is basically known in the UK as a 'tank > cutter'. Mine is > actually a > 'circle cutter' from Sears - I think it was in > Phoenix that I got it, and > from memory, > it was about $5 or 6.. > > So you set the cutter bar the right distance out > from the centre drill. > Clamp (and > I mean clamp - if it moves, you have BIG problems!) > the work, and I use > the cutter > in the vertical mill, running slowly - about 70rpm. > Gently feed in the > cutter using > the fine feed, applying lubrication - cutting oil > or whatever. Be > careful, because > especially with soft material such as aluminium (or > I suspect, even worse, > copper) > it can jam up and stall the mill. Or conceivably > worse. > > I use the cutter in a drill chuck, as I do end mills > and slot drills. This > is not supposedly > good practice, and before attempting to do it, it's > important to modify > your chuck in the > method described in 'The Amateur's Workshop'. This > works with Jacobs' > chucks, and > involves drilling a hole up through the chuck from > the jaw end and into > the chuck arbor. > The Arbour is then tapped 6BA (or 4-40) and the > chuck itself tapped 4BA > (6-32). You can > then put a 6BA screw and washer in to hold the chuck > to the arbor, while > if you ever want > to separate them, the large screw put in jacks the > chuck off the arbor. > Note that not all > chucks can be modified this way, but the standard > Jacobs' chucks are fine. > (Albrecht > chucks can't be dealt with this way, but I've never > seen anyone offering > to supply those.) > Touch wood, after 6 years, I haven't had anyproblems > using the chuck for > end mills, slot drills, the > 'circle cutter' or a hole saw, all of which can > either have a tendency to > try pulling the chuck > off the JT6 taper arbor, or produce enough vibration > to break it loose. > > Hope this answers the question > > Peter Chadwick > Swindon. > > MODEL ENGINEERING DISCUSSION LIST. > > To UNSUBSCRIBE from this list, send a blank email > to, > modeleng-request@xxxxxxxxxxxxx with the word > "unsubscribe" in the subject line. > __________________________________________ Yahoo! DSL ? Something to write home about. Just $16.99/mo. or less. dsl.yahoo.com MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.