[amayausers] Re: needles and thread breaks on nylon jacket

  • From: "Roland R. Irish III" <signman@xxxxxxxxxxxxxxxxxxx>
  • To: <amayausers@xxxxxxxxxxxxx>
  • Date: Thu, 15 Dec 2005 16:08:10 -0500

I've run into problems before with fonts-at smaller sizes things do go
haywire-its trying to sew too many stitches into one area-around a curve in
the serif, etc.-that give you ulcers. Changing the font as you found helps,
otherwise you have to go in and play with moving stitches, changing auto
density, short stitches, etc. until it works. Okay for large quantity jobs
but when you are only doing 1 or 2 items it's easier to switch fonts and
tell the customer he loves it!
Roland

From: "Avalon Embroidery" <avalonembroidery@xxxxxxx>
Reply-To: amayausers@xxxxxxxxxxxxx
Date: Thu, 15 Dec 2005 12:36:19 -0800
To: <amayausers@xxxxxxxxxxxxx>
Subject: [amayausers] Re: needles and thread breaks on nylon jacket


speed was 600......
 
font density was the default of 4.5..........and I added a bit of column
width  (120%)
 
needles were  new 70/10 sharps - (titanium) and I was unable to go more than
one to two letters before all hell broke loose.
 
Now, I've switched to CooperDak font.....same speed, same density, same
column width, same needles......no problems.
 
weird.
 

----- Original Message -----
From: Body Cover <mailto:info@xxxxxxxxxxxxxxxxxxx>
To: amayausers@xxxxxxxxxxxxx
Sent: Thursday, December 15, 2005 12:24 PM
Subject: [amayausers] Re: needles and thread breaks on nylon jacket

What you haven't told
us was the density you are using on that font
at .4 high?
and what speed is the machine running.
Nylon is very tight and heats up a needle very quickly
making for hot soft needles that bend and break easier.
 
Let us know.
 
Ron Vinyard
Body Cover / Magic Stitches
1-888-435-0176
541-471-1504
fax 471-0427
 
420 SW H street
Grants Pass, OR 97526
 
info@xxxxxxxxxxxxxxxxxxx
www.bodycoverdesign.com <http://www.bodycoverdesign.com>
 
----- Original Message -----
From: Avalon Embroidery <mailto:avalonembroidery@xxxxxxx>
To: amayausers@xxxxxxxxxxxxx
Sent: Thursday, December 15, 2005 11:09 AM
Subject: [amayausers] Re: needles and thread breaks on nylon jacket

scientific testing is now showing the FONT to be part of the problem.
 
using CooperDak  .4" letters   sewing out RHS letters........all is well
through 6 sewouts on the nylon.
using Full Block    .4" letters   sewing out RHS.......the needle just
busted on the H.    All 4 needle breaks have been when using Full Block
only.
 
I'm starting to suspect a problem in density in the lettering of this font.
----- Original Message -----
From: Roland R. Irish III <mailto:signman@xxxxxxxxxxxxxxxxxxx>
To: amayausers@xxxxxxxxxxxxx
Sent: Thursday, December 15, 2005 11:11 AM
Subject: [amayausers] Re: needles and thread breaks on nylon jacket

When we get the 'shredding' we run a fingernail done the needle in
question-and if there is a 'burr' you'll feel your finger tip catch on
it...and that means your needle is hitting on something-either off center
and hitting the needle plate, or your jacket is hanging off the table and
pulled the hoop as the needle went through-and the needle hit the plate. Or
someone repositioned the jacket as it was sewing or (I've done this)
accidentally hit the hoop arm bending over to get something...
doesn't take much at all to make that needle go sidewise,  just a hair and
it will hit the plate underneath and cause a 'burr' when the tip bends a
little. That's what catches and unravels the thread but it keeps on
sewing....
Roland

From: "Avalon Embroidery" <avalonembroidery@xxxxxxx>
Reply-To: amayausers@xxxxxxxxxxxxx
Date: Thu, 15 Dec 2005 10:43:09 -0800
To: <amayausers@xxxxxxxxxxxxx>
Subject: [amayausers] Re: needles and thread breaks on nylon jacket


Judy        

I'm getting "partial" shredding breaks......where it appears the inner core
of the thread usually stays intact, but the outer "shell" gets all knotted
up in the needle case area...
----- Original Message -----
From: OnleeJudy@xxxxxxx
To: amayausers@xxxxxxxxxxxxx
Sent: Thursday, December 15, 2005 10:31 AM
Subject: [amayausers] Re: needles and thread breaks on nylon jacket

Hi there.  A couple of things to try...more backing, as nylon is very light,
and sew slow....and depending on the type of thread breaks (clean breaks or
shredding breaks), check needle alignment, and add or subtract MT.

BEST WISHES!





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