This message was posted by Rod or Sharon on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/1/283.html#000012 Jim, The old home embroidery guideline of 1/3rd top thread 1/3rd bobbin, 1/3rd top thread when you look at the reverse side of your embroidry is still not a bad way to judge what is happening with your bobbin column. It dsoesn't mean that it covers all situations tho..... The 40 column column feed that you are referring to, is the default setting and 100 is the default setting for the run/fill. You can watch the little graphic diagrams to the right side of the display to get a visual of what is happening when you increase or decrease the numbers. When you make the bobbin column narrower, then it will pull the top thread tighter toward the middle of the column. Auto activ-feed IF it is working properly will then compensate for this exta tightness and feed out more top thread and keep the bobbin thread from being pulled to the top. Increasing the run/fill will allow more thread to be added to each stitch length, but will not change the length of the individual stitch, thereby allowing the thread to sit on top of the garment rather than being pulled too tightly down into the fabric. Now, there are certain things that will GREATLY affect these tools to function properly. One is the auto activ-feed system. IF it is not functioning properly, then thread tension, which is based on CORRECT take-up lever throw travel, which is also dependent on the CORRECT gear mesh setting of the main threadfeed drive gear and the takeup levers, will not be tight enough for the acti-feed system to read properly, to control the proper amount of thread at the right time. Now, having said all of that, another machine part that is heavily involved in determining the proper takeup lever travel is the takeup lever cam disk. IF it is worn, than nothing else will work properly either. There are other things to be aware of, like proper tension on the X-axis cable and the age of the machine, the wear on it based on lubrication practices and many of the other items already mentioned in the above posts. Sorry to make it sound like it is a complicated problem but I see it as a tech should see it..."everything" must be "right", for everything to work right!! The only real clue to what you are saying is that as you put it-----" Well, the reason for me scratching my head is that it didn't use to do this before (for years!), and I'm fairly certain that I'm not doing anything different." For years? This tells me that there could be considerable wear on certain parts of the machine and this is where the problem lies....for a tech to properly check out ALL of the critical functions of the machine, takes approximately 5 hours, give or take, depending on what is found in the process. Rod Springer Amaya Tech & Trainer =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================