Hani, That question should get you a mixture of responses! Using SnPb solder on SAC balls, known as backward compatibility, tends to result in a product that may not be as reliable as either SnPb on SnPb or SAC on SAC. However, when you know the environment that the product will see SnPb on SAC balls may yield quite satisfactory reliability. For example if you are in a constant temperature, no shock, no vibration environment where a failure is not life threatening, SnPb on SAC may be satisfactory. That is the mix that we have been using for several years and are satisfied. We know that we will have to do lead free (someday) but for the time being we can afford to let the rest of the industry figure out which lead free it is going to be. If you do consider SnPb on SAC I recommend a thorough literature search and some experimentation on your part. Another note, SAC solder in combination with SnPb melts at 207C-208C. So, add 20C and you could solder at 225C to 230C and not stress the components so much and not grow as thick of an intermetallic layer. You can get a good mix of solders at 220C and above. Good Luck. Glen Herzog Quality Manager Fairfield Industries Ph. 281-275-7854 gherzog@xxxxxxxxxxxxx -----Original Message----- From: tinwhiskers-bounce@xxxxxxxxxxxxx [mailto:tinwhiskers-bounce@xxxxxxxxxxxxx] On Behalf Of AL-Yousef, Hani E Sent: Monday, February 23, 2009 2:20 PM To: tinwhiskers@xxxxxxxxxxxxx Subject: [tinwhiskers] Re: - RoHS & BGAs!!! Bob & Ed, Here is wild thought, since we are [the industry I am in] exempt from having to comply with the RoHS initiative, whose to say that I can't use eutectic solder [Sn/Pb] to solder the SAC BGA into the board. Of course, given that the rest of the parts on the board can withstand 240C needed to melt the SAC balls. So I will use Sn/Pb solder at RoHS temperatures Any thoughts on that! Thanks, Hani -----Original Message----- From: tinwhiskers-bounce@xxxxxxxxxxxxx [mailto:tinwhiskers-bounce@xxxxxxxxxxxxx] On Behalf Of Parnagian, Edward Sent: Monday, February 23, 2009 11:53 AM To: tinwhiskers@xxxxxxxxxxxxx Subject: [tinwhiskers] Re: - RoHS & BGAs!!! Hani, When Bob said "middle of the board is the worst" what he meant was that midway between supports is worst. If you're only anchoring at the corners of the board, then the middle of the board is worst. If you have a support in the middle board, then half way between the middle support and the surrounding supports is going to have the problems. Best regards, Ed -----Original Message----- From: tinwhiskers-bounce@xxxxxxxxxxxxx [mailto:tinwhiskers-bounce@xxxxxxxxxxxxx] On Behalf Of Bob Landman Sent: 2009 Feb 22 4:51 PM To: tinwhiskers@xxxxxxxxxxxxx Subject: [tinwhiskers] Re: - RoHS & BGAs!!! Hani, Regarding underfill, if you do have to use SAC then underfill does seem to help (depending on where on the board the BGA will be located (in the middle of the board is the worst place - where mechanical stress is greatest). This article is a good one on the subject http://ap.pennnet.com/Articles/Article_Display.cfm?Section=Articles&Subs ection=Display&ARTICLE_ID=220942 Bob Landman H&L Instruments, LLC The information contained in this message may be confidential and legally protected under applicable law. The message is intended solely for the addressee(s). If you are not the intended recipient, you are hereby notified that any use, forwarding, dissemination, or reproduction of this message is strictly prohibited and may be unlawful. If you are not the intended recipient, please contact the sender by return e-mail and destroy all copies of the original message.