Gary can you drill a small hole in each side of the shaft and epoxy a small pin into the hole. good luck, Bruce. B&T Electronics 139 Margaret St Sarnia Ontario Canada N7T 2Y3 519 344 1850 ----- Original Message ----- From: "Gary McCartney" <gary@xxxxxxxxxxx> To: <techassist@xxxxxxxxxxxxx> Sent: Friday, January 28, 2005 3:59 PM Subject: [TechAssist] How to repair broken split aluminum volume control shafts? > I knew I shouldn't have tried it but I did anyways. > > I have an old Pioneer stereo receiver model SA-1010 from the 70's which > I am working at restoring for a customer. It has a bunch of knobs on the > front panel for bass, treble, volume, etc. The shafts on these controls > are the split aluminum ones with the knerled end to fit the knob. Two of > these shafts are bent where the split starts, out to the end of the > shaft, causing the knob to wobble as it is rotated. > > I decided I would attempt to straighten these shafts by heating the spot > where the split starts and then gently prying the half of shaft end that > was bent. The first one went not too bad, but when I worked on the > second shaft, I guess my heat wasn't hot enough and the #$@&* piece of > the shaft snapped off. The other half is still attached fine. > > This control is not a simple pot that I can replace, but a propietary > gang switch (It is the 10khz treble control). I'm sure someone else must > have run into this problem before. I was thinking of using JB Weld to > glue the piece back on the shaft and also glueing in a permanent spacer > in the slit, and take an cable F connector ring and crimp it around the > shaft behind where the knob fits to add support. Will it last? Any other > ideas? I Also have a electronic problem with this machine I might have > to post to a separate message. > > Thanks for any help. > > > > > Gary McCartney > > McCartney Electronics > Guelph Ontario Canada > Est. 1984 > email: gary (at) number63.ca > > > > > > > > > > -------------------------------------------------------------------------- --- > Lost Password: > http://www.tech-assist.org and select "Login Problems?". > Email Archives: > //www.freelists.org/archives/techassist/ > ----------------------------------------------------------------------------- Lost Password: http://www.tech-assist.org and select "Login Problems?". Email Archives: //www.freelists.org/archives/techassist/