I like your method. Bruce ----- Original Message ----- From: "Gary McCartney" <gary@xxxxxxxxxxx> To: <techassist@xxxxxxxxxxxxx> Sent: Friday, January 28, 2005 7:10 PM Subject: [TechAssist] Re: How to repair broken split aluminum volume control shafts? > Bruce, that is a good idea, although I'm wondering if that would make > the good side of the shaft weaker, having a hole through it. I went > ahead and applied JB Weld and crimped a cable connector ring aound the > shaft at the back (behind where the knob fits on) and I'll let it cure > for a day. Will post the results after. > > > > > Gary McCartney > > McCartney Electronics > Guelph Ontario Canada > Est. 1984 > email: gary (at) number63.ca > > > > > > > > > Bruce Tiedeman wrote: > > Gary can you drill a small hole in each side of the shaft and epoxy a small > > pin into the hole. > > good luck, > > Bruce. > > > > B&T Electronics > > 139 Margaret St > > Sarnia Ontario > > Canada > > N7T 2Y3 > > 519 344 1850 > > ----- Original Message ----- > > From: "Gary McCartney" <gary@xxxxxxxxxxx> > > To: <techassist@xxxxxxxxxxxxx> > > Sent: Friday, January 28, 2005 3:59 PM > > Subject: [TechAssist] How to repair broken split aluminum volume control > > shafts? > > > > > > > >>I knew I shouldn't have tried it but I did anyways. > >> > >>I have an old Pioneer stereo receiver model SA-1010 from the 70's which > >>I am working at restoring for a customer. It has a bunch of knobs on the > >>front panel for bass, treble, volume, etc. The shafts on these controls > >>are the split aluminum ones with the knerled end to fit the knob. Two of > >>these shafts are bent where the split starts, out to the end of the > >>shaft, causing the knob to wobble as it is rotated. > >> > >>I decided I would attempt to straighten these shafts by heating the spot > >>where the split starts and then gently prying the half of shaft end that > >>was bent. The first one went not too bad, but when I worked on the > >>second shaft, I guess my heat wasn't hot enough and the #$@&* piece of > >>the shaft snapped off. The other half is still attached fine. > >> > >>This control is not a simple pot that I can replace, but a propietary > >>gang switch (It is the 10khz treble control). I'm sure someone else must > >>have run into this problem before. I was thinking of using JB Weld to > >>glue the piece back on the shaft and also glueing in a permanent spacer > >>in the slit, and take an cable F connector ring and crimp it around the > >>shaft behind where the knob fits to add support. Will it last? Any other > >>ideas? I Also have a electronic problem with this machine I might have > >>to post to a separate message. > >> > >>Thanks for any help. > >> > >> > >> > >> > >>Gary McCartney > >> > >>McCartney Electronics > >>Guelph Ontario Canada > >>Est. 1984 > >>email: gary (at) number63.ca > >> > >> > >> > >> > >> > >> > >> > >> > >> > >>-------------------------------------------------------------------------- > > > > --- > > > >>Lost Password: > >>http://www.tech-assist.org and select "Login Problems?". > >>Email Archives: > >>//www.freelists.org/archives/techassist/ > >> > > > > > > > > > > -------------------------------------------------------------------------- --- > > Lost Password: > > http://www.tech-assist.org and select "Login Problems?". > > Email Archives: > > //www.freelists.org/archives/techassist/ > > > > > -------------------------------------------------------------------------- --- > Lost Password: > http://www.tech-assist.org and select "Login Problems?". > Email Archives: > //www.freelists.org/archives/techassist/ > ----------------------------------------------------------------------------- Lost Password: http://www.tech-assist.org and select "Login Problems?". Email Archives: //www.freelists.org/archives/techassist/