Actually, Richard, disregard, Cotronics is not what you need for this - I see what you are doing. http://www.jamestowndistributors.com/userportal/show_product.do?pid=12214 It's an acid wash which chemically alters the surface as you've described. Very cool! Can you send us a full report? On Thu, Nov 29, 2012 at 8:30 PM, James Dougherty <jafrado@xxxxxxxxx> wrote: > That's exactly what it is, like an etching primer you use for metal. > > Get some Cotronics 4540 Machinable aluminum or 4525. I have some > I can give you one at the next launch if you need like pre-kitted 2 oz > batches ;-) > > > On Thu, Nov 29, 2012 at 6:09 PM, R Dierking <applerocketry@xxxxxxxxxxx>wrote: > >> I'm thinking it's acid based to chemically etch the material and also a >> film so the aluminum will not oxidize immediately when exposed again to the >> air. Some people use wet sanding of the aluminum to prevent the oxidation >> layer that prevents good bonding. For this technique, slow cure epoxy (30 >> minute) is used and the aluminum surface is wet sanded with the epoxy. I >> know, it sounds like a big mess, but it works! >> >> For my application, I'm looking to bond 1/8" thick aluminum between >> sheets of 1/32" thick G-10 Garolite for fins. The attached photo shows the >> aluminum test peice. >> >> Anyway, I'm probably going to try the West Systems Aluminum Etch on some >> test pieces and see if I can pull the layers apart. >> >> Richard Dierking >> ------------------------------ >> Subject: [tccrockets] Re: Bonding Aluminum to Fiberglass >> From: bandman444@xxxxxxxxx >> Date: Thu, 29 Nov 2012 17:31:47 -0800 >> To: tccrockets@xxxxxxxxxxxxx >> >> >> I don't, when we bonded the aluminum fins to our N5800 rocket we used >> LOCtite Hysol 9430 and used a sanding while epoxy on approach. It held to >> Mach 3 so I guess it was ok. >> >> The West Systems kit looks interesting. >> >> Bryce Chanes >> >> Sent from my iPhone >> >> On Nov 29, 2012, at 4:51 PM, R Dierking <applerocketry@xxxxxxxxxxx> >> wrote: >> >> Does anyone have experience using the West Systems 860-8 aluminum etch >> kit for bonding aluminum to fiberglass? >> >> Richard Dierking >> >> >