I'm thinking it's acid based to chemically etch the material and also a film so the aluminum will not oxidize immediately when exposed again to the air. Some people use wet sanding of the aluminum to prevent the oxidation layer that prevents good bonding. For this technique, slow cure epoxy (30 minute) is used and the aluminum surface is wet sanded with the epoxy. I know, it sounds like a big mess, but it works! For my application, I'm looking to bond 1/8" thick aluminum between sheets of 1/32" thick G-10 Garolite for fins. The attached photo shows the aluminum test peice. Anyway, I'm probably going to try the West Systems Aluminum Etch on some test pieces and see if I can pull the layers apart. Richard DierkingSubject: [tccrockets] Re: Bonding Aluminum to Fiberglass From: bandman444@xxxxxxxxx Date: Thu, 29 Nov 2012 17:31:47 -0800 To: tccrockets@xxxxxxxxxxxxx I don't, when we bonded the aluminum fins to our N5800 rocket we used LOCtite Hysol 9430 and used a sanding while epoxy on approach. It held to Mach 3 so I guess it was ok. The West Systems kit looks interesting. Bryce Chanes Sent from my iPhone On Nov 29, 2012, at 4:51 PM, R Dierking <applerocketry@xxxxxxxxxxx> wrote: Does anyone have experience using the West Systems 860-8 aluminum etch kit for bonding aluminum to fiberglass? Richard Dierking
Attachment:
IMG_0879.JPG
Description: JPEG image