Is it perchance a left-handed bolt? Al --- clif.gwr@xxxxxxxxxxxx wrote: > Hi All, > I have a problem with a bolt on my car. > > It was a Torx type star headed 10mm bolt which is > supposed to be tightened to a torque of 15 ft.lbs > and is one of three holding the pulley onto the > power steering pump,. > When I tried to undo it the torx tool simply ripped > the stars off leaving a round head. Just to make it > worse it is typically in a awkward place to get too > and part of the design of these beasts is that they > flare out towards the base so forming their own > washer. So I am now left with a cone shaped disaster > zone. > Using a Dremel type slitting disc I formed a slot in > the remaining head and so far using screw driver > blades that fit into a 1/4" drive socket have > sheared off four blades. I even tried heating it up > using a Micro blowlamp. > > From this it seems that it does not look as though > it is ever going to shift and so have hatched > another plan. > > I intend to use a Diamond Core drill, as used for > drilling holes in very hard marble tiles etc. I have > used these when installing bathrooms. > > What I hope to do is place the core drill over the > pointed head of the bolt and grind my way down to > the pully face hopefully turning the bolt head into > a stud. Thus I hope at least to be able get the > pulley off. > > I was hoping to put a thread on the resulting stud > and then put a nut onto it but there will not be > sufficient clearance to get a die down it. The > pulley therefore is going to have just be held on by > the remaining two bolts with the stud just taking > some of the drive load. > > The Question is, has anybody any experiance with > using Diamond Core Drills to cut steel? > > Regards > > Clif > MODEL ENGINEERING DISCUSSION LIST. > > To UNSUBSCRIBE from this list, send a blank email > to, > modeleng-request@xxxxxxxxxxxxx with the word > "unsubscribe" in the subject line. > ____________________________________________________________________________________ You rock. That's why Blockbuster's offering you one month of Blockbuster Total Access, No Cost. http://tc.deals.yahoo.com/tc/blockbuster/text5.com MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.