[SI-LIST] Fw: Problem with Ni plated transmission line

  • From: Daniel Kuchta <kuchta@xxxxxxxxxx>
  • To: si-list@xxxxxxxxxxxxx
  • Date: Fri, 14 Mar 2003 12:08:10 -0500





>Did you make a x-section to verify your copper thickness ?

Yes, the line is about 6um thinner than expected: 14um vs 20um.

>Do you used electroless Ni-P ?
I believe so.

>And you are rigth you should have higher bandwidth witthout solder mask

I still think so too.  My measured result doesn't agree so I'm looking for
a potential problem that
someone may have encountered previously.

Daniel M. Kuchta
IBM T. J. Watson Research Center
1101 Kitchawan Rd. Rt. 134
Yorktown Heights NY 10598
914-945-1531 (voice)
914-945-4134 (fax)
kuchta@xxxxxxxxxx

----- Forwarded by Daniel Kuchta/Watson/IBM on 03/14/2003 12:05 PM -----
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|         |           "Jean Audet"     |
|         |           <jaudet@xxxxxxxxx|
|         |           m>               |
|         |                            |
|         |           03/14/2003 10:47 |
|         |           AM               |
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  |       To:       Daniel Kuchta/Watson/IBM@IBMUS                              
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  |       cc:                                                                   
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  |       Subject:  Re: [SI-LIST] Problem with Ni plated transmission line      
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Daniel, the electroless plating need a copper surface preparation (process
problem) and in some cases the Cu is too much etched and consequently
reduce the line thickness.. Did you make a x-section to verify your copper
thickness ?
Maybe also during the etching process the copper line have bee under etch
(under the line) and also increasing the surface roughness on the trace.

Also some electroless ni process contain magnetic Ni. Do you used
electroless Ni-P ?

And you are rigth you should have higher bandwidth witthout solder mask

Jean Audet
Electrical Analysis
InterConnect Products IMD
IBM Burlington
Tel: 802-769-0835, tie line: 446-0835
Tel: 450-534-6317, tie line: 552-6317
E-mail: jaudet@xxxxxxxxxx




                      Daniel Kuchta
                      <kuchta@xxxxxxxxx        To:
                      si-list@xxxxxxxxxxxxx
                      m>                       cc:
                      Sent by:                 Subject:  [SI-LIST] Problem
                      with Ni plated transmission line
                      si-list-bounce@fr
                      eelists.org


                      03/14/2003 09:58
                      AM
                      Please respond to
                      kuchta










I have run  into an unexpected problem with a Ni plated transmission line.

I have fabricated 2 types of 100 Ohm differential transmission lines on a
flex circuit.
They are both approximately 3mil width and 3 mil space.  The substrate is
3mil Dupont Pyralux.

The metallurgy on one pair is 1/2oz copper covered with PSR9000 solder
mask.
The metallurgy on the other pair is 1/2 oz copper plated with 100u in
Electroless Ni and 10u in Electroless Au.
The plated line is not covered with solder mask.

The expected result was that the plated line would have higher bandwidth
since the solder mask has a loss tangent of 0.02.

The measured result is 20GHz for the covered lines and 7 GHz for the plated
lines!
The plated lines appear to suffer from high conductor losses.

The dc resistance of the lines is also different: 0.5 Ohm for the unplated
and 1.1 Ohm for the plated.

Does anyone have a similar experience with plated transmission lines?
Does anyone have an explanation for this effect?

Thanks

Daniel M. Kuchta
IBM T. J. Watson Research Center
1101 Kitchawan Rd. Rt. 134
Yorktown Heights NY 10598
914-945-1531 (voice)
914-945-4134 (fax)
kuchta@xxxxxxxxxx

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