[hackpgh-discuss] Re: custom circuit boards?

  • From: Matthew Beckler <matthew@xxxxxxxxxxxx>
  • To: hackpgh-discuss@xxxxxxxxxxxxx
  • Date: Wed, 07 Sep 2011 21:15:36 -0400

I would like to get a set of prusa electronics made up so I can build a
prusa (probably a hybrid with imperial rods and nuts for the frame,
metric everything else).

I've done smt skillet soldering once before on a regular electric range,
it wasn't too bad at all. We were using SOIC chips and 1206 leds (so
pretty big on the led front, but 0805 isn't much harder). I could
definitely help out with the smt soldering part.

-Matthew

On 09/07/2011 08:42 PM, j. eric townsend wrote:
> heya,
> 
> Was going to bring this up at the meeting but I was stuck at work...
> 
> Ben/Birdbrain is going to do some trial PCB runs.  I was thinking of
> getting a few sets of reprap gen6 (very professional) or gen7 (faster
> stepper but ugly) boards cut and was wondering if anyone else would be
> interested in enough boards to make their own Prusa (or US Prusa).
> 
> I could be convinced to do an order for MakerBot/ThingOMatic boards if
> someone is willing to help me run the electric skillet for a group SMD
> session....
> 
> --jet
> 
> 
> ----------------------------------------------------------
> 
> 
> We're going to do a trial run of a PCB Service this week.  For those
> familiar with the concept, we take all of your orders, panelize them and
> send them off to a fabrication house in China who then makes us the big
> panel.  The panel gets shipped back to the US where we separate the
> boards and do any internal routing necessary.  You can then pick up your
> board at one of our scheduled locations (Fridays at HackPgh, Saturdays
> at Assemble).
> 
> Here's the specs:
> 
> 2 layer boards - 0.062" FR4 material
> 
> 2 Layer limits:
> 8mil spacing minimum
> 8mil traces minimum
> 15mil minimum drill size
> 500mil maximum drill size
> 
> No v-scoring, only drill files are sent to the fab house
> 
> Internal routes are OK -- 1/8" bit diameter on this panel.  Rectangular
> boards only this time.  We'll work on more interesting shapes and
> smaller internal routes later.
> 
> Green soldermask top & bottom, Silkscreen top only.
> 
> 1oz Copper
> 
> No limit on the number of vias, pads or components.
> 
> Boards are billed at $2.50 a square inch, no setup fee, you get one
> copy.  1 square inch is the minimum billing, but we'll charge on the
> exact size (rounded up to the next penny).
> 
> The gerber files we need are:
> .BOR - Board Outline
> .GBL - Bottom Copper
> .GBS - Bottom Soldermask
> .GTL - Top Copper
> .GTO - Top Silkscreen
> .GTS - Top Soldermask
> .DRD - Excellon Drill File
> 
> All others will be discarded.
> 
> If you use Eagle, you can grab this cam file:
> http://birdbrainlabs.us2.list-manage.com/track/click?u=a3697f0eec54ac61d4c3007e1&id=e7a72b07be&e=8030b957c2
> and that will get you all of this.
> 
> Zip up your gerber and e-mail it to pcb@xxxxxxxxxxxxxxxxx .  Panel 0
> will close when it's full or at 11:59pm on Thursday September 8th.  We
> should have the boards back and depanelized on the 23rd.  (Worst case,
> we'll have them on the 26th, and I'll have some way to pick them up)
> 
> Let me know if you have any questions!
> 
> Thanks,
> Ben
> 
> 
> 

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