[amayausers.com] Re: false bobbin breaks (Amaya XT)

  • From: theboards@xxxxxxxxxxxxxx
  • To: amayausers@xxxxxxxxxxxxx
  • Date: Fri, 10 Jul 2009 20:55:06 UT

This message was posted by Rod or Sharon on AmayaUsers.com. PLEASE DO NOT REPLY 
VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: 
http://www.amayausers.com/boards/ultimatebb.php?/topic/1/307/2.html#000015

Roland,

Rotating the tube on the thread break sensor works sometimes with some 
situations but not all.

First, the thread break sensor is a hollow tube basically suspended over the 
top of 2 very small rubbery compound ball bearings that sit in small sockets to 
retain them. Spinning the tube aggressivly could cause these balls to be 
rotated out of their sockets and that would not be a good thing.

Also at both ends and inside of the sensor tube are extremely sensitive 
crystals that react to pressure. As material thickness increases, the thread 
will be pulled up tighter against the sensor tube and this will send a signal 
to feed more thread on the next down stroke. As the material thickness 
decreases, a signal will be sent to reduce thread feed on the next down stroke 
of the take up lever.

Now, rotation of the tube....the rubber ball bearing may take on a flat sided 
shape over time because of  constant pressure and always being in one position 
in it's socket. Gently rotating the tube can reposition the ball to a slightly 
different position creating a different pressure situation for the crystal to 
react to....over simplfied but that is how it is suppose to work....

Work environment, heat, long term non-use of the machine, dirt, dust, lint 
buildup, water, cable problems, connectors/connecions, PC boards....lots of 
other reasons it sometimes will not function properly.....sometimes replacement 
is the only solution...

Rod Springer
Amaya Tech & Trainer

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