Take a minute and really check out the bobbin case make sure there are no nicks or kinks that bind up the thread. We had a similar problem with noise and torn thread and knotting ended up replacing the bobbin case with the spare and the problem disappeared. Ron Vinyard Body Cover / Magic Stitches 1-888-435-0176 420 SW H street Grants Pass, OR 97526 info@xxxxxxxxxxxxxxxxxxx www.bodycoverdesign.com ----- Original Message ----- From: "Lee or Terri Hoover" <lhoover2@xxxxxxxxxxxxxxxx> To: <amayausers@xxxxxxxxxxxxx> Sent: Tuesday, April 05, 2005 1:16 PM Subject: [amayausers] Re: Thread Feed Roller Exasperation > All of this info is enlightening to say the least. After attempting to sew > a towel with a 2 inch name today, I'm beginning to really believe it is not > the needle, roller, etc. Sometimes when sewing you can hear this k-lunk, it > will keep on sewing but the thread is bunched up/knotted in an area and > sparse following that area. Varying the needle number does not seem to make > a difference. Other times the thread actually breaks (fraying), which is > much easier and looks better. > > I think I'll bet the tools out, buy a strong pair of over the counter > reading glasses and check the "timing". > > Thanks to everyone for you help and support. > > > Terri > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of E. Orantes > Sent: Tuesday, April 05, 2005 2:46 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > How about the needle plate to needle centering? Could you have > scratches > in the hole of the needle plate? Very tricky to see sometimes. You might > have scratches on the retaining finger. That is the piece that keeps the > bobbin basket from spinning with the rotary hook. This would be hard to see > and if you disassembled to investigate, make sure you replace it in the same > spot it was in. > I'm guessing this is happening on every needle? If you do wind up > having > the rotary hook replaced by a technician, know that the hook is considered a > consumable part and except for some rare occasions, is usually not covered > by the warranty. Not trying to upset anyone, just stating the facts. > > Ed > > Ed & Maralien Orantes > E.M. Broidery > 900 Terry Parkway, Ste. 200 > New Orleans, La. 70056 > 504-EMBROID ery (504-362-7643) > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx]On Behalf Of Lee or Terri Hoover > Sent: Monday, April 04, 2005 3:12 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > > No needle breaks. Thread frays down by the needle. Have noticed a few > times of not getting a good trim, thread expands, sews another area, then > frays. Checked and double checked that needles are in correctly. As far as > we can tell the needles are not rotated too far. Have altered numerous > times to see if any improvement. Looked at the bobbin and bobbin area, and > as far as we can tell everything is ok. Never inserted anything other than > a business card in the bobbin for cleaning. I'm sure that most of this is > operator error but it is very frustrating as I can't seem to get any "clean, > continuous" results. > > Terri > > > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of E. Orantes > Sent: Monday, April 04, 2005 1:57 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > The thread frays that you are having, does the thread fray around the thread > feed roller cover or does it fray down by the needle area? > Have you broken many needles in the time frame you've had the machine? > Ed > > Ed & Maralien Orantes > E.M. Broidery > 900 Terry Parkway, Ste. 200 > New Orleans, La. 70056 > 504-EMBROID ery (504-362-7643) > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx]On Behalf Of Lee or Terri Hoover > Sent: Monday, April 04, 2005 1:35 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > > Ed, > > Never had metallic thread on the machine. I've had my machine since late > May 2004 and have not done a lot of sewing. In fact just did the 4 mil > maintenance. (I've changed rollers as needed before this.) The material > thickness is set anywhere from 4 to 12 depending on garments. (I've only > sewn 3 caps.) It seems as of late that have been having a lot of fraying > thread breaks. To the point that I'm afraid to sew on anything that "real". > I'm thinking that the thread may be getting caught on this groove. > Typically on these fraying thread breaks, the thread is NOT around the > roller or bundled up under the cover. I've been avoid all 7 needles that > have the cut in the cover. > The cut is below the little dip/groove in the cover. > > Terri > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of E. Orantes > Sent: Monday, April 04, 2005 1:23 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > Are you using metallic thread??? We've been running for three years and > haven't seen grooves in the black plastic cover yet. Could you have gotten > a bad batch? What is the average Material Thickness setting that you run. > Do you ever change this setting as you sew different garments? > If the groove in the cover isn't causing damage to the thread, I > don't see > were it would be a problem. The grooves in the thread feed roller are an > issue because you need consistent pressure from the red roller above. The > black cover is just that, a cover. The cover does have a "dovetail" thread > guide notch, but that is up and above the thread feed roller window. Is > that the groove you're talking about? > Ed > > Ed & Maralien Orantes > E.M. Broidery > 900 Terry Parkway, Ste. 200 > New Orleans, La. 70056 > 504-EMBROID ery (504-362-7643) > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx]On Behalf Of Lee or Terri Hoover > Sent: Monday, April 04, 2005 12:52 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > > Along this same line, has anyone had any problems with black cover of the > roller getting a cut in it. Some of mine have. Granted my experience at > correctly embroidering is small, but have not had any bird nests or other > thing that have caused problems to the actual rollers. My rollers in fact > look really good compared to the picture in the Amaya book. The have only > had 1 or 2 nicks. So what would cause the "cut" in the black cover. I can > see it and drag a nail across it. > > Terri > > -----Original Message----- > From: amayausers-bounce@xxxxxxxxxxxxx > [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of Body Cover > Sent: Monday, April 04, 2005 12:45 PM > To: amayausers@xxxxxxxxxxxxx > Subject: [amayausers] Re: Thread Feed Roller Exasperation > > The exasperation is real > I haven't experienced it to your level though > I try to hold the tip way up and hook the lip of the back > in first, try and hold it as level (left to right) as possible > it does want to touch the red roller also. I have also > had good luck with holding it on both sides, better leverage > and my fingers are too big to get too close. > let it ride in on the top of the replaced feed roller > then lift it slightly. also you may try to get a stool and a flashlight > and look at it from above the red roller and guide it in that > way, I do know unless it's right it won't snap down right > I wish I had a good trick to share with you. > > > as far as the upper adjustment you'll be happy to know > that all you can do is raise and lower the fabric thickness > if it is acting erratic I'll bet you have grooves and gunk on the rollers > and sad to say I'll bet a lot of them are bad, which means lots > of practice changing out rollers. > One tip I can give that we learned the hard way. > to inspect the roller, you need to actually pull it out. > We kept having problems on one needle and when I looked > I never saw a groove but after 2 or 3 looks I finally pulled it out > and found a nasty gash on the backside. > I guess I got unlucky and looked at the good spot three times in a row! > the point is, now if I even think of thread feed problems I swap rollers > and see if the problem disappears. then I throw the old ones in a box > as backups in case I need another and have no new ones left. > I can clean an old one with alcohol or eraser as described in this list > and make due as long as there no wear grooves or cuts. > and don't think it has to birdnest or go really wrong to make a cut or > groove, > it is a normal wear and tear thing, it is not an "IF" it is a "WHEN" > so buy extras next time you order supplies and be ready > > Ron Vinyard > Body Cover / Magic Stitches > 1-888-435-0176 > > 420 SW H street > Grants Pass, OR 97526 > > info@xxxxxxxxxxxxxxxxxxx > www.bodycoverdesign.com > ----- Original Message ----- > From: <embroideryexpress@xxxxxxxxxxx> > To: <amayausers@xxxxxxxxxxxxx> > Sent: Monday, April 04, 2005 9:17 AM > Subject: [amayausers] Thread Feed Roller Exasperation > > >>I can now get the thread feed rollers in and out easily enough. >> My frustration is replacing the black cover...I have spent 45 minutes plus > several times and then I walk away and leave that >> needle OUT OF THE LOOP for several days...anyone have any tips for > replacing that easily. I wrestled it last night...again this >> morning and my nerves are shot I plan to stop in and see the salesman at > the NNEP conference and have him demonstrate this for >> me..... >> >> I have a helper that says I need to tighten the upper tension...I explain > that I can't (not too easily as she is Vietnamese and >> our communications are VERY LIMITED....) Does there come a time that some > adjustment is necessary. >> >> I suspect there are grooves in my thread feed rollers but am reluctant to > check based on problems described above.... >> >> Anyone have expereince with other brand machines.... >> easier? sewing quality the same or better? >> >> My two year warranty is about to expire and I need to decide what to > do....also considering adding a machine....another AMAYA or 2 >> or 4 head ? DECISIONS...DECISIONS!!!!! >> >> Shannon >> Embroidery Express >> Olney MD > > > > > > > > > > >