[amayausers.com] Re: Nike hat backs hooping ideas

  • From: "Debbie Garifi" <debbie@xxxxxxxxxxxxxxxxxxxxxxxxxx>
  • To: <amayausers@xxxxxxxxxxxxx>
  • Date: Tue, 13 Jan 2009 15:28:03 -0800

Ron 

Go to www.bostonscientific.com and it the top left hand corner is exactly
how it needs to look, font and all. They are very picky about it being
altered in anyway.

Debbie 

 

From: amayausers-bounce@xxxxxxxxxxxxx
[mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of Body Cover
Sent: Tuesday, January 13, 2009 3:20 PM
To: amayausers@xxxxxxxxxxxxx
Subject: [amayausers.com] Re: Nike hat backs hooping ideas

 

Well as far as the layout that's pretty simple, if its just block lettering
I would keep it

at less than half inch for each line. set the arc for 3.5"

I would hoop some cutaway backing, then center the hoop then use a sharpie
to mark where the laser dot starts.

when your done with the sew cut out the sample, place it on the back of the
hat and get the placement where you want

now take note of where the laser dot will hit so you can adjust each hat
until the dot touches that point.

another way is you can physically move the design up above center in design
shop then make sure that the dot touches

the very bottom of the hat back that way the placement is the same each time
and then moving the hoop until the dot

is eyeballed to center and just touching the bottom of the hat you can
cruise through them pretty fast.

As far as doing them yourself, at 1200 spm a 4000 stitch design should be
around 3 minutes or so.

3 min X 500 hats is 1500 minutes divided by 2 machines is 750 minutes per
machine and divided by 60 leaves you at

12.5 hours per machine. so if you can do them in 2 straight days that gives
you extra time for problems. thread breaks and

maybe even a bathroom break!

 

Good Luck

 

Sincerely,
Ron Vinyard

 

Body Cover Design
420 SW H Street
Grants Pass, OR 97526-2532

 

541-471-1504
1-888-435-0176
Fax  541-471-0427

 

www.bodycoverdesign.com

----- Original Message ----- 

From: Debbie Garifi <mailto:debbie@xxxxxxxxxxxxxxxxxxxxxxxxxx>  

To: amayausers@xxxxxxxxxxxxx 

Sent: Tuesday, January 13, 2009 2:51 PM

Subject: [amayausers.com] Re: Nike hat backs hooping ideas

 

Hi Ron,

How would I do it on the back if they want "Boston Scientific" stacked on
the back, not on one line and arched?

Thanks 

Debbie

 

From: amayausers-bounce@xxxxxxxxxxxxx
[mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of Body Cover
Sent: Tuesday, January 13, 2009 11:01 AM
To: amayausers@xxxxxxxxxxxxx
Subject: [amayausers.com] Nike hat backs hooping ideas

 

Hey Debbie

For hat backs I thought I'd send this out for you or anyone interested,

Couldn't post it to the website since I don't see a way to add attachments.

 

When we do hat backs, especially lettering only, we built a jig out of
plywood

that hangs off the end of the table and is held by a "C" clamp.

it is about the size of a 15cm hoop and we use it for hat backs. I attached
photos that I just took to explain.

 

A- shows the hooping board as you can see it's far from perfect and round,
but it lets the hat fall down and out of the way,

B- We take the hoop ring and use a couple of push pins to butt it up to. so
that the placement is close every time.

C- undo the buckle form the hat or whatever closure you have, lay it over
the hoop ring and then you can make a mark with a sharpie

to keep the hat back in roughly the same spot each time. you'll also notice
we DON'T use backing, waste of time and money for us on simple

hat backs (Just my opinion) saves a lot of time on cleanup.

D- place the top hoop over the top and push the end without hat in first. Do
your best to rotate the hoop wings to be at a 90 degree angle

with the back seam if not perfect it's ok. Make sure that the hoop isn't
super tight, just snug!

 

When I get the hat on the machine I reach underneath and grab the hoop ring
and slightly twist it until the seam is as close to 90 degrees

with the thread grabber blade. If the seam isn't straight and it curves a
little it's OK just make sure that the part closest to the bottom is at the
90 degree angle since that's where you'll be sewing. Always trace and move
the hoop to the left or right until the laser dot starts on the seam, so
that the design centers

and then even thought the trace line may go below the hat bottom make sure
you know how far it should rise from the top of the hat back opening.

It takes a few to get it down but soon you can be racing through hats.

at only 3500 stitches you can hardly hoop fast enough for two machines.
Always start with 2 hats hooped, when the first machine is halfway done
sewing stat the second and immediately get the next hat hooped. when your
first is done pop it off and set it aside, then out on the new one and set
it and start it.

 

The important part is to keep an eye on bobbins and keep the machines
running as often as possible, Cleanup comes when your ready for the next
hat.

pop it out of the hoop and hoop the next one, cleanup at the end of the day
or at home later if needed. or take the time to have the machine trim where
it needs to and when they are done sewing put them in the box for delivery,
the extra minute or two gives you time to be ready with the next hat.

 

You'll be surprised at how quickly you can knock out hat backs, it will keep
you  hopping.

 

If anyone's interested I can send a photo of our hat cleaning jig so you can
use two hands to clean hats one for tweezers and one for scissors.

 

 

Sincerely,
Ron Vinyard

 

Body Cover Design
420 SW H Street
Grants Pass, OR 97526-2532

 

541-471-1504
1-888-435-0176
Fax  541-471-0427

 

www.bodycoverdesign.com

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