Hello, Rod or Sharon has just posted in the Embroidery / How Do I? forum of AmayaUsers Discussion Boards under the title of XTS and hats, PLEASE HELP!. This thread is located at http://www.amayausers.com/discussion/showthread.php?5735-XTS-and-hats-PLEASE-HELP! Here is the message that has just been posted: *************** More questions.....what is your presserfoot height? The cog wheel should be turned "counter-clockwise" all the way to the left, for all the way down and up maybe one or two clicks for 99+% of you sewing. having the presserfoot too high will allow flagging of the hooped material and cause fraying and/or thread breaking issues. Rule of thumb, have the presser foot as low as it will go as long as it is not damaging the fabric, leaving a foot print or pushing the fabric too much. Did you adjust the "auto Lower limit" settings in Tools-Settings-Threadfeed? For caps a good place to start is 6 and for flats the default is 1 but usually not more than 2 depending on how heavy the fabric/backing is. Having it too high will give you issues, crappy embroidery(too loose, too much thread being fed) and false thread/bobbin breaks. Having the needles in backwards with the scarf to the front/groove to the rear, is 100% failure..... Having a burr, groove, gouge or roughness on the face of the rotary hook retaining finger that can snag the thread will cause issues.. Using adhesive sprays or sticky backing will cause residue build-up in the rotary hook and bobbin case areas and cause thread issues---Judy knows a lot about this one. It was a major problem for her until I had her do a WD 40 wash on the rotary hook and clean all the gunk off of it...right Judy?? ;-) Digitizing???? Satin stitch columns that are too narrow will/is one of the major problems that will result in threadbreak issues. Using the Minimum Column width tools in DS, set to a minimum of 10 pts will help. A bit of trivia...in our original training, we were told that at 1200 spm, for every stitch that is actually left on the fabric, that thread has see-sawed back and forth through the eye of the needle approximately 40 times!!!!!!! That means a burr on the needle tip or eye or anywhere in the thread path can hook the thread and start a fray/break with a 40 to 1 chance of it happening! ... Lubrication of the machine is critical....hook, trimmer, needlebars, reciprocator, threadfeed rollers must-I repeat, must be kept well lubricated for high speed embroidery! Rod Springer Amaya Tech & Trainer *************** =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================