Bob, Yes, the corrosion by-products (sulfates, oxides etc.) are much bulkier that the original river heads, creating the 'bump'. I sincerely doubt if there ever was a metallurgist at Lucas Electric. I worked with a few metallurgists at Lucas Aerospace and they agreed with me on that. Jerry Bob Shell wrote: > On Tuesday, April 5, 2005, at 11:10 AM, Jan Decher wrote: > > > It's interesting that this Zeiss bump problem seems to be the same > > weakness that befalls older aluminum Land Rovers where non-aluminum > > rivets and bolts have been used. > > You have to wonder where the metallurgists were. Citroen did the same > on the DS cars, aluminum hoods riveted to steel hinges with steel > rivets. > > Maybe these vehicles, LR and Citroen, were designed with consulting > metallurgical help from Lucas??? > > Bob