Gents, I'm sure LBSC wrote the same sort of thing many years ago and without = the benefit of modern science, sure does show the old fella knew his onions. Regards IDP "Life should NOT be a journey to the grave with the intention of = arriving safely in an attractive and well preserved body, but rather to skid in sideways, Champagne in one hand - strawberries in the other,=20 body thoroughly used up, totally worn out and screaming WOO HOO - What a Ride!"=20 =20 "Never drive faster than your gaurdian angel can fly" =20 Priest & Sons Model Engineers http://www.kinvermes.pwp.blueyonder.co.uk/p1.htm -----Original Message----- From: modeleng-bounce@xxxxxxxxxxxxx = [mailto:modeleng-bounce@xxxxxxxxxxxxx] On Behalf Of Jesse Livingston Sent: 20 February 2006 14:49 To: modeleng@xxxxxxxxxxxxx Subject: [modeleng] Fw: Re: Lapping, pumps, etc was=20 > Gents, > > Modern fluid flow analysis has shown that the close fitting plunger in = > a bore causes more problems than it's worth, at other than low piston=20 > speeds. Optimal piston speed is below our "normal running speed" of=20 > our models. The > greatest efficiency was found to be with a plunger operating in a free = > water > space of at least twice the displaced volume of the plunger. The = factors > against the fitted plunger was due to the following factors; > > - Insufficient valve area due to limited space. To over come this, the = > valves had to have a high lift. This in turn resulted in water being=20 > pumped back down the suction pipe (and/or into cylinder from the=20 > discharge valve) for up to 30% of the compression stroke (this was=20 > worst on unsprung ball valves). Vapour pressures were entered into in=20 > the worst cases (suction pressures dropped low enough for the water to = > momentarily turn to steam). > > - Surge forces, due to rapid water flow in full cylinder, causing high = > friction losses and extenuating valve opening time. > > > So, summing it all up......... > > You'd have a 1/2" plunger operating in a minimum 3/4" bore, with the > "O"ring > gland mounted as close to the water space as practical within the = gland. > This can be a screw in (replaceable) gland/guide/support. The guide is = > made > from an extension of the gland which is fed with oil. Two small = grooves=20 > are > placed, longitudinally, on the bearing area of the plunger carry oil. = One > top and bottom. The large cylinder will accommodate larger valves > (preferably of the disc type), on the end if possible (with flow axis = in > line with the plunger) with an area equal to the plunger diameter. > > This type of pump also allows for 2 different materials to be used for = > the plunger, and hence compatible bearing materials may be used for=20 > the gland and bearing area of the plunger. Especially since oil can be = > used as the lubricant. > > > Cheers, > > Phill. > > PS Could someone please post this to the "modeleng" discussion = group,=20 > as > I have not yet had time to sort out my "why I can't post anything=20 > (after a certain date) but receive fine" problem. > > ----- Original Message ----- > From: "alan stepney" <alan@xxxxxxxxxxxxxxxx> > To: <modeleng@xxxxxxxxxxxxx> > Sent: Monday, February 20, 2006 8:07 AM > Subject: [modeleng] Re: Lapping, pumps, etc was > > >> I have used stainless, and a reamed bore, and not had any problems so >> far. >> >> I leave a reasonable clearance between the bore and ram so that the > packing >> is the only thing making contact. >> That should (??) prevent galling. >> >> A reamed bore seems to be sufficiently smooth to work OK and wear=20 >> well. >> >> Alan >> >> MODEL ENGINEERING DISCUSSION LIST. >> >> To UNSUBSCRIBE from this list, send a blank email to,=20 >> modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the=20 >> subject > line. >> >> >=20 MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to,=20 modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the = subject line. MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.