Sorry, Roger, electrics are beyond my ken. Hopefuul one of the others will know. Is there no "little electric repair shop" tucked in a little space "round the corner from Main Street" in your town that specializes in repairs of this sort? Al Messer --- Roger Mason <roger.g3tdm@xxxxxxxxxx> wrote: > Hi All, > > I've just had a disaster! > > I have a large electric soldering iron (300 > watts). I was using > this the other day when a sort of Frying noise came > from it. Shortly > afterwards I realised that it was cooling down, > despite still being > plugged in and turned on. I quickly discovered > that the element was > open circuit. > > So in the "nothing ventured - nothing gained" > spirit I opened up the > iron. I eventually found the secret to getting > inside it and found the > element very easy to get to. > > The element was a simple coil of heater wire > insulated in sheets of > translucent material which I assumed was mica. > However as I delved > deeper into the element the sheets of mica became > "welded" together. > It appears that the element produced a 'hot-spot'. > In this region the > mica has changed in appearance and texture. > Instead of being sheet > material with a slippery feel, it was a pink > brittle uniform > substance, which looked for all the world like the > pink plaster one > uses on walls of a room. I carefully chipped this > away and came to a > hollow lump of what looked like a black glassy > substance - very like > silver solder flux which has melted and solidified. > I presumed this > is where the frying came from - a little arc between > the element and an > end wire. > > My questions are - was this insulation material > really mica? Does > mica behave in this way? If it was not mica what > was it? Have the > chemists come up with a modern alternative for > natural mica? > > In the meantime I am trying to find a source for > a new element. > The iron was made by Goot, a Japanese company who > have a web site, so > I have asked if they have a U.K. dealer who can > supply me - but maybe > someone on this list has this knowledge. > > I look forward to the list's input on this > topic. > > > Cheers, > > > Roger Mason, in St. Agnes. > > MODEL ENGINEERING DISCUSSION LIST. > > To UNSUBSCRIBE from this list, send a blank email > to, > modeleng-request@xxxxxxxxxxxxx with the word > "unsubscribe" in the subject line. > __________________________________ Do you Yahoo!? New and Improved Yahoo! Mail - Send 10MB messages! http://promotions.yahoo.com/new_mail MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.