One suggestion is to lock out all the motors from their power supplies and set the ignore limit switch (IGNLM1 and/or IGNLM2) in the GDEV blocks. The principle is that, once you've determined that the GDEVs are in sole control of the motors, you can separate the blocks from the motors and crash them all you want until your testing is complete then hook them back up again. Chuck Jones Automation Technologist Tate & Lyle -- Lafayette South Plant 765.477.5324 - Office | 765.586.5290 - Cell -----Original Message----- From: foxboro-bounce@xxxxxxxxxxxxx [mailto:foxboro-bounce@xxxxxxxxxxxxx] On Behalf Of brad.s.wilson@xxxxxxxxxxxxxx Sent: Friday, March 10, 2006 12:29 PM To: foxboro@xxxxxxxxxxxxx Subject: [foxboro] Emergency Shutdown testing Although this doesn't directly relate to DCS, I'm curious how sites handle testing of their ESD systems. Since we have nothing considered critical, we do not have a standalone system like Triconex, but rather we've written sequence code that directly toggles motors & valves and safes control loops, in addition to using EXC blocks to handle DEP block shutdowns. Our problem is that our reliability engineer wants to test those ESD programs by turning on ALL the motors and then verifying that they all stop when the code is run. I don't like to idea of having everything running dry & deadheaded. If you test your ESD systems, how do you ensure that it will actually do everything that you want it to do? Brad Wilson Process Control Engineer ExxonMobil Chemical Co Edison Synthetics Plant 732-321-6115 732-321-6177 fax Brad.S.Wilson@xxxxxxxxxxxxxx =20 =20 _______________________________________________________________________ This mailing list is neither sponsored nor endorsed by Invensys Process Systems (formerly The Foxboro Company). Use the info you obtain here at your own risks. Read http://www.thecassandraproject.org/disclaimer.html =20 foxboro mailing list: //www.freelists.org/list/foxboro to subscribe: mailto:foxboro-request@xxxxxxxxxxxxx?subject=3Djoin to unsubscribe: mailto:foxboro-request@xxxxxxxxxxxxx?subject=3Dleave =20 ***************************************************************************= ************************** This email and any files transmitted with it are confidential and intended = solely for the=20 use of the individual or entity to whom they are addressed. If you are not = the intended=20 recipient or the person responsible for delivering the email to the intende= d recipient, be=20 advised that you have received this email in error that any use, disseminat= ion,=20 forwarding, printing, or copying of this email is strictly prohibited. If = you have received=20 this email in error please notify the sender immediately. Please note that = we reserve=20 the right to monitor and read any emails sent and received by the Company i= n=20 accordance with and to the extent permitted by applicable legal rules. ***************************************************************************= ************************** _______________________________________________________________________ This mailing list is neither sponsored nor endorsed by Invensys Process Systems (formerly The Foxboro Company). Use the info you obtain here at your own risks. Read http://www.thecassandraproject.org/disclaimer.html foxboro mailing list: //www.freelists.org/list/foxboro to subscribe: mailto:foxboro-request@xxxxxxxxxxxxx?subject=join to unsubscribe: mailto:foxboro-request@xxxxxxxxxxxxx?subject=leave