[burpg] Re: Measuring Servo Spline

  • From: Cory Absi <cory.absi@xxxxxxxxx>
  • To: "burpg@xxxxxxxxxxxxx" <burpg@xxxxxxxxxxxxx>
  • Date: Mon, 18 Aug 2014 11:01:23 -0400

I will be in Canada until Sunday and the entire week after that I am devoting 
to the MkIIb and rocket team stuff so if nobody does it by next Monday I will 
do it.  I have my brothers DSLR and a tripod and photoshop so I should be good 
to go lol.
-Cory

Sent from my iPhone

> On Aug 17, 2014, at 6:36 PM, Armor Harris <armorharris@xxxxxxxxx> wrote:
> 
> Yeah you only have to get one tooth of the spline, the diameters, and then 
> revolve it. So just get super close up on one tooth 
> 
>> On Sunday, August 17, 2014, Mehmet Akbulut <meak@xxxxxx> wrote:
>> Alessandro is right. To get the least amount of skew/distortion, perspective 
>> crop will help.
>> 
>> Unfortunately there is no data sheet. I'm not in Boston, otherwise I would 
>> have done it.
>> 
>> 
>>> On Mon, Aug 18, 2014 at 12:46 AM, Alessandro Cesar Dias Gomes Filho 
>>> <acgfilho@xxxxxx> wrote:
>>> Do they not have a datasheet?
>>> 
>>> Also, whoever does this might want to do a perspective crop on the picture 
>>> in Photoshop to make sure it is isometric.
>>> 
>>> 
>>>> On Sun, Aug 17, 2014 at 2:24 AM, Armor Harris <armorharris@xxxxxxxxx> 
>>>> wrote:
>>>> Hey guys,
>>>> 
>>>> We need someone back at the lab to measure the old e-regulator servo 
>>>> spline. Looks something like this
>>>> 
>>>> http://www.servocity.com/html/hitec_servo_splines.html#.U_A6QvldV8E
>>>> 
>>>> 
>>>> I think the best procedure here is to use a high resolution camera (read: 
>>>> not an iphone) to take a perfectly 2D picture of the servo spline with a 
>>>> pair of micrometers set to a known distance on the same plane as the servo 
>>>> spline (calipers probably aren't accurate enough unless they're really 
>>>> nice ones). 
>>>> 
>>>> Then, someone can use imageJ to measure the length in pixels of each 
>>>> spline tooth and use the distance between the micrometers in the same 
>>>> plane as a pixel to length ratio. ImageJ makes it really easy. 
>>>> 
>>>> I've done this before on another application, I used an SLR with a stock 
>>>> lens and a tripod and it worked pretty well. The setup was in a difficult 
>>>> environment but I was still able to get accuracy of less than .001" You 
>>>> can probably do better since it's in a well lit lab environment and you 
>>>> can control the photo a lot better. I would suggest is setting up the 
>>>> camera for maximum contrast so that when you zoom in, you can still see 
>>>> sharp lines.
>>>> 
>>>> Once we get that measured, we want to try using wire EDM to machine our 
>>>> own attachments for high precision valves like the thrust vector control 
>>>> and the throttle valve. This could potentially make our servo driven 
>>>> valves a lot more reliable and rugged, so it's a really big deal if we're 
>>>> able to do this. 
>>>> 
>>>> Anyone up for it?
>>>> 
>>>> Armor 
> 
> 
> -- 
> Sent from my phone

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