[AR] Re: Falcon 9 lifetime of 5 flights?

  • From: Rand Simberg <simberg@xxxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Sun, 5 Apr 2020 08:50:02 -0700

Why would they lower their prices when they have no price competition? Yes, they're banking or reinvesting the profits, and they'll continue to do so until someone else comes along to force their prices down. But they are making money on reusability.

On 4/5/20 8:01 AM, William Claybaugh wrote:

George:

Actual prices vary but are not consistently below the $50 m “internet” price for a reused F9 launch.

No inflation in these prices is to be expected: inflation is running near zero throughout the economy.

What we can observe is that if refurbishment cost are zero, than the benefit of depreciating a stage over, say, five uses instead of one should be adding about 28m per flight to free cash flow. ($35m cost of stage depreciated at $7 m per launch instead of at $35 m per launch).

Since it is unlikely recovery and refurbishment  cost nothing (the drone ship has operating costs and depreciation; once landed the vehicles require moving back to the processing facility where something must occur to make them certifiably ready for the next launch); and since there is no data on what those costs might be, we can at best conclude that reuse may be generating free cash flow but if so, that benefit is being retained by the company rather than passed on to customers as still lower prices.

Bill

On Sun, Apr 5, 2020 at 2:35 AM George Herbert <george.herbert@xxxxxxxxx <mailto:george.herbert@xxxxxxxxx>> wrote:

    The cost seems to be lower though for commercial buyers and reused
    boosters, compared with annual inflation baselines.


    -George

    Sent from my iPhone

    On Apr 4, 2020, at 9:35 PM, William Claybaugh
    <wclaybaugh2@xxxxxxxxx <mailto:wclaybaugh2@xxxxxxxxx>> wrote:

    
    George:

    But facts matter: the price decrease came from pulling the cost
    out of expendable rockets.

    The subsequent conversion of those then very low priced ELV’s
    into somewhat higher priced RLV’s (in price per unit mass to
    orbit) does not reveal any new information about RLV’s; nor can
    it serve as an existence proof that those RLV’s are lower cost
    than the lowest cost ELV’s. Indeed, the data slightly support the
    conclusion that the ELV version of F9 was cheaper.

    Bill


    On Sat, Apr 4, 2020 at 6:37 PM George Herbert
    <george.herbert@xxxxxxxxx <mailto:george.herbert@xxxxxxxxx>> wrote:

        There’s a certain amount of pointlessness to the theoretical
        argument; SpaceX semi-reusable Falcon 9 and Heavy are far
        cheaper to buy than any competition, and have been for some
        time.

        Whether more fully reusable, bigger, methane vs RP-1 next
        step works or not there today are only companies and agencies
        and countries who understand the current Market and who don’t.

        IMHO

        Boemart seem unclear.  ULA gets it but is hampered by
        parents.  NASA is in parts aware and in parts unclear.  ESA
        and Arianespace are politically blinded. China is aware but
        continuing national programs of record while it experiments
        with innovation and gave up on foreign commercial launches. 
        Russia... hard to tell.  But politically hampered.


        -George

        Sent from my iPhone

        On Apr 4, 2020, at 2:08 PM, William Claybaugh
        <wclaybaugh2@xxxxxxxxx <mailto:wclaybaugh2@xxxxxxxxx>> wrote:

        
        Henry:

        When RLV’s will be more economic than ELV’s remains unclear
        to me and many others.  I doubt I have ever suggested that
        they would never be lower cost.

        Our dispute has always been about when, not if.

        Bill

        On Sat, Apr 4, 2020 at 3:03 PM Henry Vanderbilt
        <hvanderbilt@xxxxxxxxxxxxxx
        <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

            Bill,

            And you've never disputed the matter with me or anyone
            else here since? Okay...

            best

            Henry

            On 4/4/2020 11:46 AM, William Claybaugh wrote:
            Henry:

            You really need to revisit your assumptions about me.
            Griffin and I proved that in 1994.

            Bill

            On Sat, Apr 4, 2020 at 12:44 PM Henry Vanderbilt
            <hvanderbilt@xxxxxxxxxxxxxx
            <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

                Ah! We agree that reuse is a benefit!

                This is progress...

                best

                Henry

                On 4/4/2020 11:21 AM, William Claybaugh wrote:
                Henry:

                Have it your way if you wish.

                I am certain that Elon will tell you that the
                first benefit of reuse is in spreading
                depreciation; and, that spreading amortization is
                a very second order effect.

                Bill

                On Sat, Apr 4, 2020 at 12:10 PM Henry Vanderbilt
                <hvanderbilt@xxxxxxxxxxxxxx
                <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

                    Bill,

                    Terminological quibbling aside, what I'm
                    talking about is something alien to the
                    cost-plus trad space industry: Commercial
                    businesses ferociously controlling their
                    costs, both upfront and ongoing.

                    Up-front costs are like poison, while ongoing
                    operating costs are merely like heroin.  Both
                    are worth considerable effort and ingenuity to
                    minimize.  And SpaceX, in successfully going
                    for reusability, has avoided both a big
                    initial chunk of poison and a fair-sized
                    heroin habit, both implicit in the trad
                    cost-plus approach to eventually flying circa
                    sixty booster cores a year.

                    Given we once again seem to be talking past
                    each other - it's good to be back! - perhaps
                    best we simply continue to disagree about this
                    being a significant part of why SpaceX is
                    cleaning the trad industry's clock.

                    cheers

                    Henry


                    On 3/24/2020 8:19 AM, William Claybaugh wrote:
                    Henry:

                    Terms matter: what you are talking about is
                    depreciation, not production savings.

                    I’m will to be educated but I would be
                    shocked if making 1/5 as many vehicles
                    resulted in a production system 1/5 the
                    previous size: that is simply not how
                    production works.

                    There are high fixed costs in any production
                    line as well as minimum costs.

                    Bill

                    On Tue, Mar 24, 2020 at 8:49 AM Henry
                    Vanderbilt <hvanderbilt@xxxxxxxxxxxxxx
                    <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

                        Bill,

                        The long-term production difference in
                        question, by definition, is a factor of
                        five times. Not 2:1 either way around a
                        base of 12/year.

                        SpaceX knew this going in.  Being
                        sensible people /not/ locked into the
                        established way of doing things, they
                        likely would have set up a production
                        establishment for sixty expended cores a
                        year very differently than they did the
                        plant for ~12 5X reused cores.  Twelve a
                        year, as you say, is pretty much craft
                        production - modest production tooling
                        and a lot of very skilled hand labor, low
                        plant investment but relatively high
                        ongoing personnel cost.  60X a year is
                        still not exactly Willow Run, but
                        sensible people planning that would very
                        likely invest considerably more in plant
                        and tooling so as to not require5X the
                        skilled personnel plus 2nd and 3rd shift
                        differentials, working in
                        ~2X the modest 12/year plant (assuming it
                        was originally run one-shift).

                        Yes, I oversimplified by saying "1/5th
                        the size of production establishment".
                        Thought I'd allowed for that sufficiently
                        with "(to a first approximation)", oh
                        well.  And yes, "size" was not quite the
                        mot juste; "cost" might have been closer
                        to what I was driving at.

                        My basic point: SpaceX gambled on 5X
                        reusability to greatly reduce their
                        up-front investment in, and ongoing cost
                        of, F9 booster production. And they seem
                        to have won. By a quick count, 92 F9
                        booster core flights so far, and already
                        over half of those (51) have been used
                        boosters.  The used proportion will only
                        rise from here. And they did this on the
                        up-front investment for a dozen a year.

                        In other words, one of the reasons
                        they're so far ahead of the game now is
                        they gambled and won bigtime on a
                        major-capital saving shortcut at the
                        start.  I hope that's clearer.

                        Henry


                        On 3/23/2020 2:00 PM, William Claybaugh
                        wrote:
                        Henry:

                        It isn’t clear to me that there is all
                        that much difference between making 12
                        per year and making 6 or 24.

                        One saves the material costs and the
                        marginal labor cost but the
                        infrastructure doesn’t (or at least
                        shouldn’t) change much over that range
                        of production.

                        That said, if you optimize your system
                        for four units per year you will find
                        making 24 more costly than a line
                        optimized for twenty-four.

                        But rates of a few dozen per year—or a
                        few hundred—all fall into “craft
                        production” and are not going to show
                        economically significant variation on
                        production costs.  The benefit of even a
                        few reuses is in the depreciation of the
                        hardware cost over multiple launches.

                        Bill

                        On Mon, Mar 23, 2020 at 2:24 PM Henry
                        Vanderbilt <hvanderbilt@xxxxxxxxxxxxxx
                        <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

                            Another way of looking at this that
                            I think is relevant: 5-reuse
                            boosters allows SpaceX to support a
                            given flight rate with (to a first
                            approximation) 1/5th the size of
                            production establishment they'd need
                            for fully expendable operations.

                            Henry

                            On 3/23/2020 8:12 AM, William
                            Claybaugh wrote:
                            Robert:

                            There is too little data to make
                            any assertion about stage longevity
                            at this point.

                            However, ignoring propellant and
                            launch operations costs, five
                            flights per booster would indicate
                            a cost per booster at 20% of the
                            manufactured cost, not including
                            refurbishment between flights.  The
                            former is around $30-35 million, so
                            $6-7 Million per flight, again, not
                            including refurbishment. If an
                            overhaul costs more than about $6
                            million, it would make more sense
                            to simply build a new five launch
                            lifetime stage.

                            We may note that compared to a $50
                            million price, these depreciated
                            stage cost estimates suggest either
                            a good deal of profit or that other
                            costs (launch operations,
                            refurbishment) are high.

                            Bill

                            On Mon, Mar 23, 2020 at 8:51 AM
                            Robert Steinke
                            <robert.steinke@xxxxxxxxx
                            <mailto:robert.steinke@xxxxxxxxx>>
                            wrote:

                                From hobbyspace.com
                                <http://hobbyspace.com> about
                                the latest Falcon 9 launch:

                                " A first stage engine shut
                                down prematurely (just before
                                staging) but had no effect on
                                the mission as the other 8
                                engines made up the difference.
                                The booster also failed to make
                                a successful landing on a sea
                                platform. This was the fifth
                                flight of this booster."

                                That was after a previous
                                launch attempt aborted due to
                                slightly high power.

                                Wonderful demonstration of
                                engine-out fault tolerance, but
                                it does look like the rocket is
                                showing some wear and tear
                                after 5 flights.  What does
                                this do to their economics if
                                stages need an overhaul/have an
                                increased chance of loss of
                                vehicle after only 5 flights?







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