Kevin,
If all you've done is burn a bit of rocket candy, I would suggest that you
first burn a bunch of commercial composite motors—reloads, not single-use—to
familiarize yourself with some aspects of composite propellant technology. This
is not a subject where a few texts or emails will give the necessary
instruction.
The second edition of Experimental Composite Propellant is 300 pages. It may
not be necessary to read the entire thing to be successful, but even the
instructions for the two starter propellants are each about 15 pages long. I
made them very detailed for the "beginner"....and by "beginner" I mean someone
who is (A) Level 2 certified in one of the rocketry organizations; (B)
*already* familiar with composite motor operation (from actual experience
assembling and using commercial motors); (C) already familiar with some of the
variables (Kn in particular); (D) understands the behavior of different motor
configurations; and most important (E) familiar with every last bit of the
safety chapter...but hasn't yet made propellant.
Trying to jump in and make successful composite motors without that kind of
experience is sort of like the guy who wants to rebuild an automobile engine
but can't remember which direction to turn the spark plugs to remove them, and
can't get them back in without crossthreading them. Doesn't end well.
________________________________
From: arocket-bounce@xxxxxxxxxxxxx <arocket-bounce@xxxxxxxxxxxxx> on behalf of
kevin ward <kevinward46@xxxxxxxxx>
Sent: Friday, April 28, 2023 11:15 AM
To: arocket@xxxxxxxxxxxxx <arocket@xxxxxxxxxxxxx>
Subject: [AR] Re: APCP properties, was Re: Re: starship abort?
Ty, doing exactly that which ur suggesting, and i know, 2b important. At this
point I've done nothing more than burn 1 oz of rocket candy......
Which is why I want all the vital information regarding the best solid
propellant and oh my god thank you bless you for all of what you just parlayed
on me you're my newest and bestest hero
On Fri, Apr 28, 2023, 11:51 AM Terry McCreary
<prfesser@xxxxxxxxxxx<mailto:prfesser@xxxxxxxxxxx>> wrote:
Thank you, Hagen. That kind of work is something I'd avoid with extreme
prejudice. They don't say what the AP size was, just "coarse" and "fine", but
the professionals usually consider fines to be on the order of 10 micron or
less, often purchased as a suspension in HTPB to avoid the researchers having
to handle such fine material. Coarse might be 200 micron or it could be finer
than that. And they do mention the fracture of AP as being a possible reason
for some of the behavior.
Reproducibility was a concern of the authors. Three runs with an 8.8mm nozzle
throat gave peak pressures from about 270 to 325 kg/cm^2. Not good.
An exponent of 0.845, and dramatic changes in burn rate with 0.1mm (0.004" for
us 'muricans) changes in the nozzle throat diameter...and one of the references
mentions studies that showed an exponent of 1.05.....oh no, no thank you. I
already know a number of ways to dismember this body, I don't need any more. 🙂
Terry
________________________________
From: arocket-bounce@xxxxxxxxxxxxx<mailto:arocket-bounce@xxxxxxxxxxxxx>
<arocket-bounce@xxxxxxxxxxxxx<mailto:arocket-bounce@xxxxxxxxxxxxx>> on behalf
of Hagen Hübner <hagen.huebner@xxxxxx<mailto:hagen.huebner@xxxxxx>>
Sent: Friday, April 28, 2023 10:07 AM
To: arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>
<arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>>
Subject: [AR] Re: APCP properties, was Re: Re: starship abort?
Terry, speaking of the library... work was done up to 15000 psi - with
interesting results:
https://www.eucass.eu/component/docindexer/?task=download&id=4434 ;(notice:
1kg/cm^2 = 0,981 bar = 14,2 psi)
Hagen
------ Originalnachricht ------
Von "Terry McCreary" <prfesser@xxxxxxxxxxx<mailto:prfesser@xxxxxxxxxxx>>
An "arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>"
<arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>>
Datum 28.04.2023 14:32:41
Betreff [AR] Re: APCP properties, was Re: Re: starship abort?
Kevin, I apologize for my earlier post. It was snide and uncalled for.
Now, to address your question: Aerotech has/had, somewhere on the web,
properties of their propellants. Some of them were extremely high performance,
highly aluminized mixes intended for commercial/military use. You might check
the propellant "sticks" they sell on
rocketmotorparts.com<http://rocketmotorparts.com>, see if properties are
described there. However...
From earlier posts it sounds as though you want to work at extremely high
pressures, ten to thirty times those normally used in APCP motors. The
coefficient, exponent, etc. around 1000 psi is surely going to be very
different from those values at 30,000 psi. There may be some plateau burning or
some regions where the exponent decreases (ok) or jumps dramatically (very
bad), I don't know.
Moreover, there is a well-known problem with propellants containing a large
amount of 400 micron AP. Apparently at pressures around (I think) 1000psi or a
bit higher, the 400 micron can crack, exposing more surface area and leading to
a rapid unscheduled disassembly. I hypothesize that the same thing would occur
to 200 micron (which makes up most of the usual APCP) and even 90 micron, which
is as fine as the amateur can obtain without grinding, at the kind of pressures
you're considering. There's also the issue of the binder; that which works well
at 1000 psi is unlikely to be satisfactory at 10-30 times that pressure.
There's an old tongue-in-cheek saying that my own research students have heard:
Six months in the laboratory will save you six hours in the library. I don't
know whether the professionals have done work with APCP at very high
pressures...but before attempting such work it would be wise to find out what
has already been done, and with what kind of success. Unfortunately such work
may be behind a paywall; that's how most professional journals do it these days.
Before expending a single dollar or hour on propellant/motor making it would be
wise to find out if the kind of work you're considering is even possible. There
is some reason to think that it may not be.
________________________________
From: arocket-bounce@xxxxxxxxxxxxx<mailto:arocket-bounce@xxxxxxxxxxxxx>
<arocket-bounce@xxxxxxxxxxxxx<mailto:arocket-bounce@xxxxxxxxxxxxx>> on behalf
of kevin ward <kevinward46@xxxxxxxxx<mailto:kevinward46@xxxxxxxxx>>
Sent: Thursday, April 27, 2023 11:17 PM
To: arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>
<arocket@xxxxxxxxxxxxx<mailto:arocket@xxxxxxxxxxxxx>>
Subject: [AR] Re: APCP properties, was Re: Re: starship abort?
Ap\htpb\+al (294isp, 70\13\12 ?)
I'm asking for any and all stats re open rocket
Ty kindly