[SI-LIST] Re: OT: Overvoltage breakdown on 120 nm silicon?

  • From: steve weir <weirsi@xxxxxxxxxx>
  • To: Dimiter Popoff <dp@xxxxxxxxxxx>
  • Date: Thu, 17 Feb 2011 10:52:15 -0800

Memories have been known to suffer cell damage from OV / UV transients 
at the I/Os.  Many engineers think that if damage comes via the I/O that 
the I/O will show up problems first.  That's not always true.  In the 
1990's I recall static RAM memories from one vendor in particular that 
were far more vulnerable than from other vendors. Your device may have 
been ESD'd, or a victim of too many OV/UV transients at the I/Os.  Stuff 
happens.
Dimiter Popoff wrote:
> I am facing an unbelievable reality at the moment.
> A processor which will not boot - although all tests I have
> done to it pass.
>
> I still refuse to believe I can have killed the CPU - but after
> 3 days of tracing of the boot process I seem to run out of
> other explanations (heck, I had to dig through code some of
> which I have written 15+ years ago...).
>
> The CPU (an MPC5200B) appears to work - monitor via UART, even disk 
> I/O worked etc. - but it fails some way into the boot process.
> This happened after I fixed the power up sequencing closer to
> the specs :-).
>
> That board had been working for nearly a year before that, had survived
> the development process (lots of programming/debugging and power on/off).
> It had lived through all that with a nice spike on the 1.5V, 2.5V and 3.3V
> upon poweron, perhaps 1 to 5mS over the absolute maximum by perhaps
> 50%. I changed that now - and it won't boot, fails at more or less
> the same place (pulls the wrong return address from the stack if I am
> not tracing ....). This is after a few system calls have returned OK
> already. It looks unbelievable to me to have killed the CPU in such
> a subtle way - but I have not seen many killed ones.
>
> How likely is it that I have killed it? The only news about the
> spikes which I believe to may have killed it is that I now know they
> used to exist... 
> Not to speak of the other boards which keep on workingfine :).
>
> I also made the CPU check almost all of the 64M DDRAM, write address
> to location/verify - works, did that with the written address rotated
> 0 to 31 times, also works.... And all that also misaligned,
> also works fine - it is pretty maddening really.
>
> I am simply clueless as to how likely it is to break a gate
> with say 2.5V instead of 1.5? I guess drain/source breakdown won't
> be an issue even if they break for a few mS (not enough energy
> to fry anything)?
>
> Hopefully people with more silicon inside knowledge can
> comment...
>
> Thanks,
> Dimiter 
>
> ------------------------------------------------------ 
> Dimiter Popoff               Transgalactic Instruments 
>
> http://www.tgi-sci.com 
> ------------------------------------------------------
> http://www.flickr.com/photos/didi_tgi/sets/72157600228621276/
>
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Steve Weir
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