Paint the inside of your mold with a thin layer of concrete, then make a concrete mix that is part concrete, part foam pellets. It won't be quite a strong as concrete but if you are looking to make something that looks like stone but doesn't weigh as much, this is a solution. Thanks, Matt On Sun, Jan 18, 2015 at 9:47 AM, Doug Philips <dgou@xxxxxxx> wrote: > Interesting idea. I can't really tell from "the interwebs', but it looks > like > cemenet is 2-3 times heavier than bricks, so for hanging things that might > be an issue. > > Of course now I'm thinking we need to "pave with bricks" the mud lot, > using maybe 4 colors > to reproduce the logo, since we could laser, er, I mean, water jet cut the > shapes we'd need. > > I have no idea though if something like Inkscape could superimpose a grid > of brick shapes > on the logo and generate the necessary cut lines. > > Then there is the huge amount of manual labor in doing that and > maintaining it. > > > Getting back to the concrete idea though, that could be a cool class idea, > having folks > sign up to design their own 'paving stone' form, and class fee would > include the materials > (wood and cement). But I don't know if we want to babysit a bunch of > concrete forms in the shop, > maybe we just send them home with the forms to pour themselves? > > -=D > > > On 1/16/15 11:31 AM, chadisrad wrote: > > We could also laser cut a form and then cast them using cement. > > > > Cheers! > > -Chad > > > >> On Jan 16, 2015, at 10:36 AM, Gabe Cottrell <gabedb556@xxxxxxxxx > <mailto:gabedb556@xxxxxxxxx>> wrote: > >> > >> I could water jet them at work. Done it before depending on thickness > and type it ranges in speed from fast to slower than paint drying. > >> > >> On Jan 16, 2015 10:33 AM, "chadisrad" <chadisrad@xxxxxx <mailto: > chadisrad@xxxxxx>> wrote: > >> > >> You may be able to etch something onto the brick but it’s not > powerful enough to cut though it. Cutting though (even if it could) brick > would damage the machine (think lava). > >> > >> Your best bet is to make the bricks from a mold or mill them out. > >> > >> Cheers! > >> -Chad > >> > >> > On Jan 16, 2015, at 9:20 AM, Doug Philips <dgou@xxxxxxx <mailto: > dgou@xxxxxxx>> wrote: > >> > > >> > Just curious if we could do this... > >> > > http://www.treehugger.com/interior-design/gluh-lampe-the-last-gasp-for-the-incandescent-bulb.html > >> > > >> > >> > > > > >