This message was posted by The Embroidery Authority on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/1/409.html#000010 SewSew7, If your needle is hitting the backside of the needlecase, then, either your needle is bent backwards or the upper portion of your needlecase is too far forward. This would require a service call as your needlecase would need a throurough going over. Usually one can tell where the needles have been breaking by all the strike marks in that area. Also, if you are using two layers of the cap backing, definitely be sure you are using a sharp and larger needle as it can be tough for a needle to penetrate the cap and backing and still make it straight through without any deflection. Also, (again), I wasn't aware you were sewing on caps. Is it possible that you are sewing too close to the bill and then the presserfoot is being shoved forward by the bill into the path of the needle and then the needle deflects forward until it hits something and then breaks. I've seen this many times before. Make sure you aren't sewing any closer than 1/4inch from the edge of the silver strap that goes across the top of the cap against the bill. Best of luck, Ed Orantes Melco Tech & Trainer 504-258-6260 =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================