This message was posted by signman on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/ultimatebb.php?/topic/1/410.html It seems 90% of my hat jobs now are for unstructured, low profile, 6 panel hats. And everyone of them has a logo with fine detail that ends up right down the center seam...so now we get multiple layers of sewing on TOP of a 6 layer thick seam. Thread shredding heaven.... I'm even trying a piece of freezer paper over the backing to help lubricate the needle and thread...it did help with 50% of it. I'm using 75/11 sharp needles. Wondering if I should have heavier/thicker needles-will that help prevent the thread shredding? (go ahead, say it fast 6 times...) I do double check head down needle alignment, that's fine, 'angle' of needles perfect, bobbin, etc. It's that hat type...if I switch to any other type of hat-no problem. Density of fills-as loose as I dare. Overlaid areas, took out underlayment. Now I'm just down to the last thing to change...the needles. Your recommendations? Roland =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================