[sugpro] Re: Synthesizing KNO3

  • From: "Steve Peterson" <dmarc-noreply@xxxxxxxxxxxxx> ("steve_peterson")
  • To: sugpro@xxxxxxxxxxxxx
  • Date: Tue, 20 Feb 2024 07:29:48 -0800

So do you also have an infinite supply of newspaper?

I've now done two 1 kg batches and have made a couple of time-saving changes to the procedure, but I'm still facing a couple of large-ish problems as I contemplate doing a 10kg batch:
1) Newspaper is almost unobtanium around here--I haven't read a hardcopy newspaper in a couple of decades, my neighbors don't get them, and my local supermarket no longer sells them. I did manage to scrounge enough for two batches by locating some street-vending boxes of freebie neighborhood papers, but that won't scale up.

2) The space required for the drying stage of a 10kg batch is going to mean devoting either my entire kitchen floor or a large part of my garage floor for the better part of two days.

(I did make a vacuum dryer using my shop vac, a 5 gal pail and a 1gal water bottle along the lines shown by Dyanko Chernev, and that sped things up considerably, but didn't fully dry the KN, so I still had to do  some paper-drying.)

Can you provide some details on how you dried your 10kg batches?

Thanks,
--Steve

On 2/14/24 12:28 PM, Richard Nakka wrote:

" /...but I can see the utility of an infinite supply of very cold air for this operation/"

Not only that, but the outdoor freezer is of infinite volume, definitely a luxury considering how stuffed our indoor freezer is :-)

R.

On Wed, Feb 14, 2024 at 2:19 PM Steve Peterson <dmarc-noreply@xxxxxxxxxxxxx <mailto:dmarc-noreply@xxxxxxxxxxxxx>> wrote:

    Thanks for the responses, guys. Very helpful.
    Richard: I don't think I've ever envied you your wintertime
    temperatures, but I can see the utility of an infinite supply of
    very cold air for this operation :-)

    (I am now eyeing my 12 qt stock pot which, with only minor
    rearrangement of shelving, will fit in the freezer.)
    --Steve

    On 2/14/24 7:42 AM, Richard Nakka wrote:
    Steve...your suggestion of using an aluminum container for
    cooling is a good one. From my experience, that speeds up
    cooling. I do my recrystallization in winter. As such, the
    container is placed outdoors in a location where there is a
    strong breeze. The convective effect greatly speeds up cooling.
    Is it feasible to place a battery powered fan in your freezer to
    achieve this effect?
    We make sure and regularly stir the crystals as cooling takes
    place. Else you end up with a large single mass of crystals that
    is hard to deal with when washing. This may not be such a factor
    with a small (1kg) batch, however, we recently recrystallized
    20kg of 'dirty' KN, split into two batches. A large lump of
    crystals of that size is a problem.

    Richard

    On Wed, Feb 14, 2024 at 8:08 AM Steve Peterson
    <dmarc-noreply@xxxxxxxxxxxxx
    <mailto:dmarc-noreply@xxxxxxxxxxxxx>> wrote:

        I'm about to try synthesizing KNO3 according to method 4a here:

        http://www.nakka-rocketry.net/knsyn2.html

        I notice that two of the steps (4 in total since each is
        performed
        twice) seem to be particularly time consuming (in clock time,
        not labor
        time), namely, the chilling to -10C (and -5C) and the drying
        steps. I
        don't mind spending all day doing this, but I'd like to get
        more than
        700g out of the ordeal, so I've been wondering if there
        aren't some ways
        to improve throughput.

        One would be to increase the batch size, but that seems
        problematic.
        Another is to do multiple batches in parallel, which would be
        easy for
        the drying steps (just use more cookie sheets and
        counter-space), but is
        harder for the chilling steps since freezer space is limited.

        A third method would be to chill faster. The directions
        mention using a
        poly container for this step, but I'd think an aluminum one
        would help
        to speed up the process (slightly). But I was thinking a cooler
        containing dry ice might get the chilling time down to ten
        minutes or so
        (just speculating--haven't done any calcs/measurements).

        But then I wondered if maybe the long chilling time was a
        feature not a
        bug in that maybe the crystals just take a certain amount of
        time to
        form and perhaps speeding up the process would hinder their
        growth and
        thereby limit the yield. Any experience/thoughts on this?

        Likewise, I was wondering if  the mixture should be stirred
        during the
        chilling process (to even out the temperature of the liquid)
        or left still.

        Thanks for any help,

        --Steve




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