[roc-chat] Re: Contest idea, Scratch building on the cheap

  • From: ENHolmberg@xxxxxxx
  • To: roc-chat@xxxxxxxxxxxxx
  • Date: Fri, 24 Aug 2012 14:27:09 -0400 (EDT)

 
Thanks Rick, that was creative!
 
In a message dated 8/22/2012 9:02:08 P.M. Pacific Daylight Time,  
rickmaschek@xxxxxxxxxxx writes:

ENHolmberg wrote: "Ok I'll bite, how do you build a  scratch built a dual 
deploy "I" powered rocket with reload for $20?  "


Two three inch od U-Line mailing tubes at dollar  
store.................................................$2.00
One of those is cut in pieces, a one foot long piece for recovery  section
A one inch long piece for the  band around the avionics bay
Two  eight inch long pieces for the avionics bay slit and glued into each  
other
Scrap left other for second av  bay

Four fins/centering rings cut from discarded 4' x 8'  Luan door skin from 
Home Depot......Free
Enough for a hundred more fins

One foot by sixty inch piece of  fiber glass  
clothe..........................................................$1.50

Epoxy  for glassing the  
fins.......................................................................................<$1.00

38mm  x 48" motor mount tube free from Walmart (they throw them  
away).....................Free

4" x 4" x 1 foot piece of redwood  for nose cone from  
Lowe's.........................................$2.00

Sugar for  rocket fuel, 100  
grams.................................................................................$0.30
...
Potassium  nitrate for rocket oxidizer, 200  
grams...........................................................$0.50

Four  sheets 8" x 11" computer printer paper for casting  
tubes........................................$0.04

Four ounce  bottle of Elmers glue (on  
sale)....................................................................$0.49

One  yard 44" rip stop nylon fabric from Walmart for making two  
chutes...........................$1.50

One hank of nylon chord  for chute  
lines.........................................................................$0.99

Twenty  feet of nylon chord for  
tethers..........................................................................$1.99

Two  scrounged bullet casings for deployment  
charges....................................................Free

Two  U bolts for av  
bay................................................................................................$1.68

Two  Screw links for U  
bolts.........................................................................................$1.98

Assorted  nuts and all  
thread........................................................................................$1.95

Creativity  and  
time..................................................................................................Priceless

I  built my Tripoli Level-II rocket fins using counter top samples from 
Home  Depot that were free, the granite looks cool. We could have saved the 
cost of  the fiber glassing of the fins by using them but I wanted the students 
to get  practice fiber glassing. 

We did a second back up rocket using a  'Skull and Crossbone' printed 
cotton fabric applied to another set of U-Line  mailing tubes. Even the cost of 
the U-line tubes could have been saved if we  chose to use 4" tubes from the 
carpet/linoleum department at Lowe's (when they  finish selling the material 
on the cardboard tubes they throw them away). I  have many as I wanted to 
sell a "Scratch Build a Rocket" kit for a ROC  competition years ago. They 
are 12' long so I usually bring a hand saw and cut  them into two, three, or 
four pieces in the parking lot to get them home in my  car.

For the flight, they used heavier 7/16" nylon web for the  tethers since 
they bought it for a larger rocket and wanted to use  it.

For the ends of the av bay besides using the door skin, we  also used some 
scrap polycarbonate from Lowe's that was free. We used some for  the 
altimeter platform also.

It would really be cheap if  done as a minimum diameter rocket simply using 
the 38mm tube from Walmart, a  2" x 2" x 6" piece of wood NC, and counter 
top fins.

The last  entry is the key. If you have lots of time, a scratch built high 
power rocket  can be made for next to nothing, I'm designing a less than $99 
10,000 Nsec  rocket that includes EVERYTHING except the launch pad 
(airframe, recovery,  motor, propellant, etc) but it requires TIME and for 
many, 
TIME is MONEY. When  I first did rockets at school the principal thought it was 
the coolest thing  ever. When I brought him the $600 bill for all the 
student rockets and motors  he refused to reimburse me, lesson learned so I did 
scratch building with  students. If you spend your time working and just 
funding a rocket for  yourself it makes sense that you buy ready made kits and 
or components that  help support our vendors who supply us with many other  
things.

_http://www.youtube.com/watch?v=I62PZzxmeuE_ 
(http://www.youtube.com/watch?v=I62PZzxmeuE) 

Rick


 

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