From: "Eric Nelson" <emanmb@xxxxxxxxx>
http://farm2.static.flickr.com/1285/1362411164_8e7df1d1ab_o.jpg http://farm2.static.flickr.com/1051/1362409864_59cbf016e4_o.jpg
You are going to have to 'sister' this. Cut pieces of reinforcing material, 20 Ga. steel sheet if you have some, or fibre-glass circuit board material, 18 Ga. aluminum, anything stiff and strong will work, so that it covers the lower left corner of the door andthe broken bit and extends about two inches around it over the front of the door.
If you can then an angled bit of good metal that goes around the left and bottom would be nice, if not then a rectangle for the bottom and one for the side. If you can, fit a block of wood into the inside - carve out a space for the broken bit, and attach the front plate to the wood by drilling through from the front and bolting the bits together. Fit the bits, drill holes and use screws where possible to hold things together. Screw the broken-off bit to the reinforcing bits it you can. You can get small hi-lo screws for plastic by taking a busted plastic appliance apart. Clean off _all_ old glue. Sandpaper the surfaces to the joined, but not the inside of the break - make sure there is no glue on the break surfaces. There are two glues that will work: A long-working viscous cyano-acrylatemay be the best and fills in small voids. Hobby/craft/toy train stores carry it.
WWW is full of suppliers: http://www.hobbylinc.com/prods/rgc.htmImportant: You _will_ need an accelerator http://www.hobbylinc.com/prods/rge.htm
because the join won't exclude contact with air. Don't bother with hardware store CrazyGlue. _Use_ _clamps_: Sears has a nice set of squeeze clamps for not that much money. If you don't use clamps the whole thing is going tocome apart again soon, so don't bother fixing it. You will find it easier to glue
each reinforcement on separately, wait till the glue holding the pervious one sets. When attaching the screw together bits apply glue first and thenscriv the thing tight. When clamped and screwed _then_ apply the accelerator to the places where the glue is oozing - it's a catylist, you only need to get
the hardening reaction started and it spreads on its own. The other thing to consider is cutting away the lower left corner of the door and substituting a hardwood (maple, hickory, ash, _not_ poplar) glue up/carving. It's like the dentist, the first step in fixing a hole in your tooth is drilling a hole in your tooth. -- Nicholas O. Lindan Cleveland Engineering Design, LLC Cleveland, Ohio 44121 ============================================================================================================= To unsubscribe from this list, go to www.freelists.org and logon to your account (the same e-mail address and password you set-up when you subscribed,) and unsubscribe from there.