I have just joined another new forum on a commercial web site and came across this milling problem. >>>>>>>" Hi, I have nasty and expensive habit of breaking end mills. The last time, I cut a slot across a piece of 3/8" mild steel by making progressive passes increasing the depth each time by traversing the work piece toward me starting with the work on my side of the cutter. When I was at the desired depth I needed to widen the slot so I moved the work piece toward me clear of the cutter and traversed the work piece to the left so that when I bought the work back toward me I would not be "climb milling". Well as soon as the cutter hit the work it bit very hard and climbed around the outside of the work piece, pushed it out of the way and destroyed itself. What am I doing wrong? Arch"<<<<<<< I thought that he may have been using a 4 flute end mill and plunge cutting and suggested he try a slot drill or drop the end mill to the full depth and then feed it side ways. His reply >>>>>>>>>"Hi Lee, Thanks for your reply. Actually I am approaching the work from the side taking a full width cut each time until the desired depth is reached. Then I move the work sideways and try to come back using the side of the end mill and that is when the tool grabs (even with shallow cuts) and climbs around the work. The has happened to me twice now with the same disasterous result. Arch"<<<<<<<< Can anybody give me any better ideas. Or if you prefer the forum is at the new MiniTech web site http://www.minitech.com.au/ Lee -- No virus found in this outgoing message. Checked by AVG Free Edition. Version: 7.1.394 / Virus Database: 268.10.5/406 - Release Date: 2/08/06 MODEL ENGINEERING DISCUSSION LIST. To UNSUBSCRIBE from this list, send a blank email to, modeleng-request@xxxxxxxxxxxxx with the word "unsubscribe" in the subject line.