Hi John The holes in the chess board squares match with dowel rods in the bottom of the chess pieces. This way a blind chess player can check out the board without moving the chess pieces. Plexi Glass is used here to replace pane glass. It is very strong, clearer than glass, but will scratch. So after a few years, it can fog up with scratches from wind. I have some left over from another project, that is one reason why I want to use it. Another reason that I want to use it is that wood glue will not stick to it. What I want to do is make a template wear I can drop in the black squares, then add glue, and then put the white board on top of the black squares, the white board being one piece. I would add clamping pressure and hope that the chess board would glue up. The reason that I am considering making the chess boards this way is that the fellow I am making them for wants 30 chess boards at a time. So I am looking at easy ways of making these boards. John http://WhiteCane.org http://BlindWoodWorker.com http://HolyTeaClub.comcom\whitecane http://anellos.ws ----- Original Message ----- From: JDM To: blindwoodworker@xxxxxxxxxxxxx Sent: Monday, May 03, 2010 5:05 AM Subject: [blindwoodworker] Plexiglass Chessboard Hi John, I read your post on making Plexi glass Chessboards with great interest. I've recently finished making several Chess boards myself. However, I cannot entirely envisage your construction method. Are the Plexi glass black & white chess squares pre-cut to size, with the plan of fitting and gluing them 1 by 1 into a surrounding frame? I've not ever seen or felt an adaptive chessboard, so I cannot quite picture the idea. I'm guessing the centre hole in each square is to locate and lock each of the chess pieces into place, so that they cannot easily be bumped out of position? Also, the name or term "plexi glass" is not a trade name used here in Australia so far as I know. From googling the name plexi glass, it seems to be what would simply be called Acrylic here. Several google searches I did on gluing plexi glass or acrylic, seemed most often to suggest the use of 100% Silicon glue. Some also suggested that if gluing plexi glass to plexi glass, then the use of a powerful acrylic solvent called methylene chloride, is the way to go. Apparently, it partially dissolves the mating surfaces, and then the two parts sort of weld together. My own recently made wooden Chess boards were made from English White Oak and Peruvian Walnut. to construct the Chess board pattern, I simply machined up the 2 different coloured timbers into 2 inch wide strips. These strips were then edge glued together, alternating the dark and light colours, to form a long panel. When the glue had set and hardened, I cross cut the panel of glued strips at 2 inches width into 8 strips. So, I now had, 8 strips of 2 inch by 2 inch squares, where the glued squares alternated between dark chocolate brown and pale creamy white. Next, I took every second strip and swung it end for end, to make the familiar Chess board or Checker board pattern. These were then edge glued together, and set into a frame I'd previously made. The inside of the square frame measured 16 inches by 16 inches. My Chess boards are quite flat, and do not have the darker squares an eighth of an inch higher than the white squares. But, I could have achieved that differentiation by simply machining my white strips to be an eighth of an inch thinner than the dark strips. Hope this has been of interest and, hopefully, some help. Cheers, John Milburn Melbourne Australia. From: John Sherrer Sent: Friday, April 30, 2010 10:02 AM To: blindwoodworker@xxxxxxxxxxxxx Subject: [blindwoodworker] Gluing Plexiglass Hi WoodWorkers I have an almost woodworking question. I am working on making a frame or template, I am not sure which is the correct term, for a adaptive chess board. An adaptive chess board has the black squares about an eight inch higher than the white squares. Each square has a hole in the middle. The current plan is to make 30 or 40 boards at a time. What I want to do is make a plexi glass board with the alternate squares higher where I can put the black squares in place and put the base board on top for gluing, hoping that the glue will not stick to the plexi glass. I need to know what is a good glue for gluing the plexi glass squares to a plexi glass base? John http://WhiteCane.org http://BlindWoodWorker.com http://HolyTeaClub.comcom\whitecane http://anellos.ws