[AR] Re: Orion-13

  • From: Henry Spencer <hspencer@xxxxxxxxxxxxx>
  • To: Arocket List <arocket@xxxxxxxxxxxxx>
  • Date: Tue, 19 Jun 2018 12:55:15 -0400 (EDT)

On Sun, 17 Jun 2018, Craig Fink wrote:

For Oxygen and Hydrogen, if a fuel cell is added for backup energy, water generation, and breathing oxygen out of the cryogenic tank, would mean that there is a slow uses rate of the Cryogenic Oxygen and Hydrogen...

Fuel cells unfortunately tend to be heavy, complex, and cranky. If the goal is to use boiloff that's happening anyway, a generator driven by a turbine or piston engine may be preferable. And it's pretty definitely not worth deliberately using up fuel to produce power, not when modern solar arrays are relatively lightweight.

Long missions will need water recycling anyway -- humans need wash water (for people, clothes, dishes) as well as drinking water, and the mass involved is high enough that closing the water cycle is important. This reduces the payoff for water production (and not all fuel-cell types produce *drinkable* water, by the way).

This propellant use rate if implemented properly can give additional cooling to the propellants during the long trip. Essentially a flash evaporator inside the tank so that the propellant to be used for whatever purpose, breathing, drinking, energy, attitude thrusters and small burns will cool the bulk of stored propellants. 

Yes, people thought of this fifty years ago. It's an obvious thing to do for almost any cryo system; the Apollo oxygen tanks did it, if I recall correctly.

For the design of this system, the flash evaporator is mounted inside the tank away from the walls, it's a vacuum pipe like the evaporator coil on an air conditioner. The propellant is fed through a capillary tube to flash from a low pressure liquid to a near vacuum colder gas to absorb heat before it exits the tank...

Basically the right idea, but you *don't* put it in the middle of the tank. You want to cool the *walls*. That's where outside heat comes into the tank, so cooling the walls avoids any need to directly cool the propellant; this avoids complications like having to circulate the liquid. And wall cooling is easy -- just run the lower-pressure outlet plumbing along the outside of the wall (inside the insulation), perhaps by having the tubing brazed/welded to the wall. You don't need a particularly large pressure reduction, by the way, so there's no need for a compressor after that.

Henry

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