This message was posted by gcannon on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/cgi-bin/ultimatebb.cgi?/topic/2/1376.html#000003 I did some of those years ago for a company that supplied volleyball teams with the same jerseys. I used very heavy tear-away backing- about as heavy as cap backing (3 oz.) and had good results. On the underlay issue, I used a zigzag, but narrowed the width of it, so it wouldn't stick out of the edge of the top stitching. Density can be pretty high; say 3.5. Please run a sample before you "commit to the cloth" so to speak. Post if you need more info; and if you have good results too. Best of luck. =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================