Steve, I'm not really versed in the proper use of tools; my experience is more along the lines of how to abuse them ;-) I (ab)used the router, drill, and drywall bits in my Dremel, and after some time and effort, the fin was nothing but sawdust. Thinking about it more, your fin is probably twice the thickness and double the length of a fin I had to replace. That's why I was thinking something like a regular drill bit, which would have more reach for your deeper fin root, and just drill and grind until its gone. Real craftspeople will hopefully have a better way to do this. Mike P.S. I was able to get fiberglass to stick to my 4" V2 tailcone pretty well. The trick is in preparation. Clean well, use really gritty sandpaper, saw blades, etc. to scuff the surface, and clean again. The way your paint stayed stuck shows you've got the clean part down. -------------------------------------------- On Mon, 8/11/14, Steve Jaben <smark.jaben@xxxxxxxxx> wrote: Subject: [roc-chat] Re: Need advice for Fin Repair, Large Rocket To: "roc-chat@xxxxxxxxxxxxx" <roc-chat@xxxxxxxxxxxxx> Date: Monday, August 11, 2014, 6:15 PM MikeIt's a large fin tab attached in 3 places. Top and bottom centering ring and the motor tube. Your thinking like a Drexel cutting bit? Looks like a drill bit but it cuts perpendicular to the bit?Maybe that's theist conservative starting point? On Monday, August 11, 2014, Mike Riss <rockt_dude@xxxxxxxxxxxxx> wrote: Steve, You can grind that out with a router and/or dremel and/or drill bits without having to enlarge the fin slot. Mike -------------------------------------------- On Mon, 8/11/14, Steve Jaben <smark.jaben@xxxxxxxxx> wrote: Subject: [roc-chat] Need advice for Fin Repair, Large Rocket To: roc-chat@xxxxxxxxxxxxx Date: Monday, August 11, 2014, 4:58 PM This is a loc V2, 7.5" diameter stretched out. I broke a fin at the Saturday launch. You can see pictures on Rocketry forum: http://www.rocketryforum.com/showthread.php?68463-Fin-Repair-Suggestions-Needed-for-Large-Rocket The tailcone is made of polypropylene. The fin tabs go through the wall and attached to the motor tube. There are two centering rings, one above and below the fin tab that is glued to the fin tab and to the motor tube. Epoxy doesn't really stick to poly propylene, so attaching extra centering rings really holds the fin to the motor tube. I don't see any other way to fix this, other than to cut a large window out of the polypropylene tailcone, cutting out the old fin tab, and then gluing the whole thing back up with a new fin. Getting the window of poly propylene to stick back in might also be a challenge. The fins really don't attach to the tail cone because of the polypropylene. Any other ideas or thoughts? And buying a whole new tail section is not really what I had in mind :) -- ROC-Chat mailing list roc-chat@xxxxxxxxxxxxx //www.freelists.org/list/roc-chat -- ROC-Chat mailing list roc-chat@xxxxxxxxxxxxx //www.freelists.org/list/roc-chat