[blindwoodworker] Urushi/Japanning technique

  • From: "JDM" <sunnyday001@xxxxxxxxx>
  • To: <blindwoodworker@xxxxxxxxxxxxx>
  • Date: Tue, 22 Dec 2009 10:47:57 +1100

Hi John,

Yes, your description below is exactly what I want to achieve. The finished 
surface hopefully will visually show a grain pattern of millions of black and 
off-white brownish lines. But it will be visual, not tactile as the finished 
surface will be quite smooth and flat to the touch.

John milburn

Australia.
  ----- Original Message ----- 
  From: John Sherrer 
  To: blindwoodworker@xxxxxxxxxxxxx 
  Sent: Tuesday, December 22, 2009 9:43 AM
  Subject: [blindwoodworker] Re: Urushi/Japanning: a technique or product, or 
all of the above.


  John
  You have gotten me interested in what I think you are wanting to do.
  I will rehash what I think you said so that we are on the same page.

  You want to remove the softer wood between the grain lines, causing the grain 
lines to be higher.
  Then you want to fill the low areas with Japan laquer.
  You will then rub the finish down showing only the higher grain and the dark 
laquer between the grain lines.

  John
  http://WhiteCane.org
  http://BlindWoodWorker.com
  http://HolyTeaClub.comcom\whitecane
  http://anellos.ws

    ----- Original Message ----- 
    From: JDM 
    To: blindwoodworker@xxxxxxxxxxxxx 
    Sent: Saturday, December 19, 2009 11:46 PM
    Subject: [blindwoodworker] Urushi/Japanning: a technique or product, or all 
of the above.


    G'day Larry,

    thanks for your very helpful feedback on surface preparation , application 
and finishing of Urushi/Japan. thanks also for clarifying my misunderstanding 
between Pumice stone and rotten stone. The difference between the 2 forms of 
rock, and the differences in their use is intriguing.

    Intriguing also is the question, whether or not Japanning refers to a 
product, or to a technique. Further, if it is a product, as well as a 
technique, then what that product is made from. It presently seems from my 
information hunting, and Larry's informative history on Japanning, that Japan 
or urushi is both a product and a complex finishing technique. It additionally 
seems that urushi is a very specific product made from tree sap, while the term 
Japan applies to a wide variety of products of varnish, lacquer, Shellac and 
modern synthetics.

    I don't know, but the whole area of japanning may also be further confused 
by the different terminology or words used to describe the same thing between 
the USA and UK/Australia.  In Charles Dickens novel, "Oliver Twist", written in 
1837, there's a reference to Japanning.  In illustrating the criminal slang of 
street gangs of his day, Dickens has one of his characters, the "Artful Dodger" 
tell the captive Oliver Twist, to, "Japan my trotters." In the street criminal 
slang of the day this means, "blacken and polish my shoes!".  

    A paint manufacturer here in Australia markets a product they call Black 
Japan Varnish, and since my first Email on this subject, I've been able to buy 
myself a can of it. All I need now, is to find somebody to read the usage 
instructions on the label. The manufacturers Website is:
    http://www.feastwatson.com.au/WoodstainsBlackJapan.asp


    Hmmm, but from reading what I can on this speech unfriendly Website, it 
seems the job is even more complex than what I originally anticipated.

    Hope this has been of interest.

    John milburn

    Australia.

    ----- Original Message ----- 
      From: Larry Martin 
      To: blindwoodworker@xxxxxxxxxxxxx 
      Sent: Saturday, December 19, 2009 10:16 AM
      Subject: [blindwoodworker] Re: Japan lacquering....anybody?


      John -- I think your plan should work. I have the following comments. In 
step 2 I don't think you will be able to remove much of the softer wood between 
the harder grain lines, but you need to do the step in order to remove the 
raised grain from Step 1. Pumice is different than Rottenstone. Pumice is 
crystalline quartz silica and rottenstone is aluminum silicate. For fine 
finishing to a glossy finish, Pumice is a rougher grit than Rottenstone. Pumice 
is used first, rubbed out and then rottenstone is used and then rubbed out. If 
you want to fill the pores, you can use any of the grain fillers and you can 
tint the grain filler any color you want. 


      For Step 3, I don't know of a product called Japan Lacquer nor do I see 
anyone offering a product of Japan Lacquer. I know the term primarily as 
describing a Japanese multi-step method of applying lacquer and rubbing it out 
to produce an extremely smooth, deep finish. For Step 3 for the purpose of 
coloring the grain, I think any of the stains should work, particularly the gel 
stain in the color you want, or the darker wood filler you might use in Step 2.


      Step 4 will be your next step in leveling the surface. You will probably 
have to repeat Step 2 or Step 3 in combination with Step 4 any number of times 
to get as smooth of a surface as you are after. In each repetition of the step, 
you will be sanding off the high points of the grain lines very gradually 
bringing that surface down to the level of the lower surface between the grain 
lines.  The more you have filled the grain or the pores the sooner the two 
surfaces will be in the same plane.


      Step 5 will give you another opportunity to rub out the high points to 
get them back to the same plane as the lower surface.


      It's a lot of work, but certainly sounds as if you'[re up to it. Good 
luck.







      On Dec 17, 2009, at 11:03 PM, JDM wrote:


        G'day all,

        I've just finished making a small footstool.  It's made entirely from 
some leftover Douglas fir, or as we call it here in Oz, Oregon. The wood is 
deeply grained, and I'm wanting that grain to show in the finished stool.

        I remember as a kid seeing a wonderful piece of furniture that had been 
Japanned.  The black Japan lacquer had filled the hollows of the grain, while 
the high ridges of the growth rings had been lightly sanded to make them stand 
out and show through the black hollows. It produced a most impressive and 
beautiful result.

        But search as I might, I can't find any directions on how to do this 
technique.
        My present plan to replicate my childhood memory is:

        1: Thoroughly wet the surface of the Douglas fir to make the grain 
stand up really high,

        2: Rub along the grain with powdered Pumice stone (also sometimes 
called Rotten stone, and try to make the hollows even deeper by permanently 
removing the paler softer wood that lies between the darker, harder and higher 
annual growth rings,
        3: apply the Japan lacquer sideways across the grain, so as to fill the 
hollows, and mostly wipe off the Japan lacquer from the top of the high spots,

        4: Then begin using a fine sandpaper, say 320-400, and rubbing along 
the grain, in order to leave the hollows filled with the black, hardened Japan 
lacquer, while the tops of the high  standing grain are rubbed back to bare 
wood,
        5:  finally, applying a clear high gloss polyurethane coating over the 
entire surface to weatherproof and protect both the black lacquer in the now 
filled hollows, and also the high ridges that were brought back to bare wood in 
step 4.

        Hopefully, by the time I've finished, the surface of the stool should 
finish up, more or less completely flat with no tactile grain detectable to the 
fingertip. That is,, the high ridge lines and the previously low hollows would 
be flush with each other. But, the beauty and complexity of the original grain 
pattern would show in sharp contrast as black and pale whitish-brown lines and 
thus be startlingly visible.  Well, to my friends and family anyway!

        What do others here think of this approach? Maybe there's something I'm 
missing, or perhaps a better way? Does anybody here have any experience with 
japanning?

        John Milburn

        Melbourne, Australia.



      Larry Martin
      woodworkingfortheblind@xxxxxxxxxxx







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