Anand, I know you have experience with embroidery, but here's my two cents. 5 clicks up sounds a bit high. If you do a bottom center on the hoop with the garment in the hoop does the presser foot just touch the fabric? I think I usually sew heavy sweatshirt hoodies and heavier jackets maybe 3 clicks up Also Check for threads in the rotary hook area, I've had them catch and break off in that area. Also I have had thread wrap around the cog/gear behind the yellow thread roller and cause a problem. You must remove the yellow thread roller to see back there. You could have grease on the yellow roller, clean it with soapy warm water and replace. I usually put a small amount of polymer lubricant inside where the metal hub of the thread roller sit. Or the red pinch roller might not have enough grease inside it. You can spin the red roller and see if it moves freely and lubricate a small amount on the black inner hub of the pinch roller. How about putting in a new needle?? Good luck cr Cheryl Rotter Team Sports Ink 5111 Grumann Dr. Ste #1B Carson City, NV 89706 775-884-3550 -----Original Message----- From: amayausers-bounce@xxxxxxxxxxxxx [mailto:amayausers-bounce@xxxxxxxxxxxxx] On Behalf Of Kesavan Sent: Wednesday, April 19, 2006 1:49 PM To: amayausers@xxxxxxxxxxxxx Subject: [amayausers] Thread breaks Needle 4 I have tried changing the thread and the needle. Am still getting constant thread breaks on needle 4. I am sewing thick jackets and have brought the the presser foot up 5 clicks. All other colours sew without thread breaks. The machine is brand new first time I am using needle 4 What am I missing? Thanks Anand