This message was posted by chalainegreg on AmayaUsers.com. PLEASE DO NOT REPLY VIA EMAIL. Instead, respond to the thread on the WEBSITE by clicking here: http://www.amayausers.com/boards/cgi-bin/ultimatebb.cgi?/topic/1/869.html#000006 Decreasing the column fill helps me. Default used to be 50, but now it is 40. See what these settings are. Play with it a little. Also check your thread feeders. Are they grooved{used a long time and the thread has caused an indention in the wheel(s)} which can cause the thread to slide and break. I can get lettering down to 3/16th on good fabric =========================================================== The AmayaUsers Mailing List Website: http://www.amayausers.com Discussion Board: http://www.amayausers.com/boards Subscribe/Unsubscribe: http://www.amayausers.com/list ===========================================================