Dear Deepak, I forgot to ask for the length of the trace, but anyhow here is some math based on the assumption of a single surge event approximated as an effective square pulse with temperature independent resistance of the trace (due to the short time period). Without coheating of other traces, only the temperature rise of your trace caused by the current is of interest. The energy of a surge calculates approximately: E=PI*R*I²*t/2 where t is the duration, I is the peak current and R is the DC resistance of the trace at room temperature. Peak power=E/t and average power=peak power*duty cycle (which is very small in your case, since the current doesn't flow periodically). The average power your trace has to withstand is then approx: P=t*PI*R*I²/(2*prt) where prt is "pulse repitition time" (>10s might be reasonable in your case) and t is pulse width (20ms). calculate R using the tracewidth, -thickness and -length at the maximum power level thats allowed (if you have no special requirements, 100W/sqare inch power density is ok for most double layer FR4 designs to prevent overheating or delamination. I hope this helps BR Gert -------------------------------------------------------------------------- Absender ist HARTING Electronics GmbH & Co. KG; Sitz der Gesellschaft: Espelkamp; Registergericht: Bad Oeynhausen; Register-Nr.: HRA 5596; persönlich haftende Gesellschafterin: HARTING Electronics Management GmbH; Sitz der Komplementär-GmbH: Espelkamp; Registergericht der Komplementär-GmbH: Bad Oeynhausen; Register-Nr. der Komplementär-GmbH: HRB 8808; Geschäftsführer: Torsten Ratzmann -----Ursprüngliche Nachricht----- Von: Deepak V.L [mailto:deepak.vl@xxxxxxxxxxxxxx] Gesendet: Dienstag, 15. September 2009 14:27 An: Havermann, Gert; si-list@xxxxxxxxxxxxx Betreff: Re: [SI-LIST] Pulse current handling capability of PCB Hi Havermann, Pls find the answers below -is this a periodic surge event (>1Hz) or will it just happen "once a day"? It is not a periodic surge, It can happen only once when the system is switched on. -is this surge current the only current on this trace? Yes -are there other traces on the surrounding area that might coheat this trace? No -whats the copper weight? 1 oz -on which layer of how many layers The traces are in the external layers (dobulb sided board) Thanks, Depak ----- Original Message ----- From: "Havermann, Gert" <Gert.Havermann@xxxxxxxxxxx> To: "Deepak V.L" <deepak.vl@xxxxxxxxxxxxxx>; <si-list@xxxxxxxxxxxxx> Sent: Tuesday, September 15, 2009 5:46 PM Subject: AW: [SI-LIST] Pulse current handling capability of PCB Dear Deepak, This depends on many factors: -is this a periodic surge event (>1Hz) or will it just happen "once a day"? -is this surge current the only current on this trace? -are there other traces on the surrounding area that might coheat this trace? -whats the copper weight? -on which layer of how many layers -------------------------------------------------------------------------- Absender ist HARTING Electronics GmbH & Co. KG; Sitz der Gesellschaft: Espelkamp; Registergericht: Bad Oeynhausen; Register-Nr.: HRA 5596; persönlich haftende Gesellschafterin: HARTING Electronics Management GmbH; Sitz der Komplementär-GmbH: Espelkamp; Registergericht der Komplementär-GmbH: Bad Oeynhausen; Register-Nr. der Komplementär-GmbH: HRB 8808; Geschäftsführer: Torsten Ratzmann -----Ursprüngliche Nachricht----- Von: si-list-bounce@xxxxxxxxxxxxx [mailto:si-list-bounce@xxxxxxxxxxxxx] Im Auftrag von Deepak V.L Gesendet: Dienstag, 15. September 2009 13:51 An: si-list@xxxxxxxxxxxxx Betreff: [SI-LIST] Pulse current handling capability of PCB Dear Experts, Could someone please guide me how to select a trace width for carrying a 100A surge current for 20us over a PCB trace ? Thanks in advance, Deepak ------------------------------------------------------------------ To unsubscribe from si-list: si-list-request@xxxxxxxxxxxxx with 'unsubscribe' in the Subject field or to administer your membership from a web page, go to: //www.freelists.org/webpage/si-list For help: si-list-request@xxxxxxxxxxxxx with 'help' in the Subject field List technical documents are available at: http://www.si-list.net List archives are viewable at: //www.freelists.org/archives/si-list or at our remote archives: http://groups.yahoo.com/group/si-list/messages Old (prior to June 6, 2001) list archives are viewable at: http://www.qsl.net/wb6tpu ------------------------------------------------------------------ To unsubscribe from si-list: si-list-request@xxxxxxxxxxxxx with 'unsubscribe' in the Subject field or to administer your membership from a web page, go to: //www.freelists.org/webpage/si-list For help: si-list-request@xxxxxxxxxxxxx with 'help' in the Subject field List technical documents are available at: http://www.si-list.net List archives are viewable at: //www.freelists.org/archives/si-list or at our remote archives: http://groups.yahoo.com/group/si-list/messages Old (prior to June 6, 2001) list archives are viewable at: http://www.qsl.net/wb6tpu