. ENVIRONMENT: POLLUTION : WATER POLLUTION : OIL SPILLS : INDUSTRIES: PETROLEUM: Testimony: Blowout Preventer's History a Muddled Tale Testimony: Blowout Preventer's History a Muddled Tale By TOM FOWLER, BRETT CLANTON and SHARON HONG Houston Chronicle Aug. 25, 2010, 11:53PM <http://www.chron.com/disp/story.mpl/business/7171909.html>The blowout preventer on BP's failed Macondo well had hydraulic leaks, was modified without documentation and didn't comply with federal regulations, but that doesn't mean it caused the deadly Deepwater Horizon disaster, according to testimony in government hearing Wednesday.
The 450-ton stack of valves that sits on the sea floor above the well had been modified repeatedly in the 10 years since it was built, partly with help from manufacturer Cameron International, but mostly by Transocean crews, said Mark Hay, one of Transocean's senior subsea engineers on the rig.
But Harry Thierens, a BP vice president for drilling and completions operations who was involved in efforts to shut the well down after it blew out April 20, said his team didn't learn until May 1 that one of those changes was confounding the effort to activate pipe rams designed to cut and seal drill pipe in the event of a blowout.
Access ports were swapped for two sets of valves, meaning robot submarines trying to activate a powerful set of pipe rams instead worked on a much weaker set of test rams.
"I was quite frankly astonished that this could have happened," Thierens told a joint investigation panel of the Coast Guard and Bureau of Ocean Energy Management, Regulation and Enforcement, which is holding hearings this week in Houston."When I heard this news, I lost all faith in this BOP stack," Thierens said, using the industry shorthand for blowout preventer.
Problem persistedBut even after engineers discovered the problem, they couldn't get the rams to close completely and stop the gusher. Subsequent work on the damaged well indicates at least two sections of drilling pipe are lodged in the blowout preventer. The pipe rams aren't designed to cut through two pipes.
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